Hi Rich,
I keep the manual handy and have read all the references. As far as part positioning goes, I use the horizontal traingles to set the start point and tool offset in LTurn. As far as design software goes, I'm the first to admit I know nothing about ACAD but I do have several years into CD and can knock things out quickly. The ACAD manual is 2-3 inches thick and all I want is a nice, smooth curve. It's not obvious how it's done in ACAD - sure simple radius-based arcs are easy but the ones I'm shooting for don't map into that.
As far as the multiple polylines - all I was putting together for that bushing profile are straight line segments. Click the start point, double click the endpoint to terminate the segment. I have no control over what CD generates. Maybe this is something I could figure out in ACAD.
With regard to the finish pass - it isn't a problem for me right now. All barrels have to go through an incremental sanding phase and finish application. I'm shooting for 0.010-0.015 oversize coming out of the Mach3 run.
Thanks again for the advice/insight. As I've said, I appreciate the efforts you all are putting on this.
Cheers, Joe