Hi,
before I built my mill I bought a 400W B2 series Delta servo and drive to experiment with and determine whether they would be good enough
for my planned build. They were every bit and more than I expected, so when I built my mill I used them 750W B's. They were only about $40 more
than 400W servos so why not?
One of the things I experimented with was how fast you can go with single ended signaling. The specs say 200kHz. I tried them up to 300kHz, but they started
going cranky at about 230kHz. So I regard 200kHz as a good spec.
I have my servos direct connected to 5mm pitch ballscrews, and I chose to make the resolution 1um. That is to say I programmed the drives so that 5000
pulse would cause the servo to rotate one revolution. The rated speed of te servos is 3000rpm, but they can go to 5000rpm. So I calculated the pulse
stream required to make my servos go 5000rpm at 1um resolution:
5000 X 5000 /60= 416.7 kHz. I determined there fore that single ended would not be fast enough ie I required differential signaling, which is rated to 500kHz.
That is what I did.
Note however if I had chosen to relax the resolution to 2um then the calculation changes. Lets face, it 1um is nice but its too f'ing small to measure,
and 2um is still too f'ing small top measure. Additionally while my machine can do 25m/min with the servos doing 5000rpm, I seldom run it anywhere near that,
its just too scary fast, 3000 rpm is still way fast enough. So the calculation is:
2500 x 3000 /60= 125kHz Now 125kHz is well within the single ended signaling rate.
So you see that because I wanted high resolution AND max speed I backed myself into differential, but I could still have a way fast and accurate machine
single ended, and in this case hubris got the better of me.
I suggest you do the calculations to determine what you want, and then be realistic about what you need. I rather suspect if you are more realistic than I, you
would come to the conclusion that single ended is every bit good enough.
Of course if you do decide that single ended is good enough that simplifies the task at hand, namely getting the bloody servos to run at all! I could give
you a parts list and you can get started tomorrow. Do you have a RadioShack or equivalent nearby?
Craig