Author Topic: Welcome to SmoothStepper forum.  (Read 55591 times)

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Offline ART

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Welcome to SmoothStepper forum.
« on: October 22, 2007, 12:39:26 PM »
Hi All:

  Welcome to the smoothstepper forum. This group is moderated by Greg Cary , the inventor of the smoothstepper.
Its purpose is to ensure timely movementis done on any reported issues . SO list here any questions or issues that arise from the use
of a smoothstepper, or ask any questions pertinant to that device.
As of this entry, the SS is not released, but in preperation for Beta list users to have theirs delivered. 2-3 weeks projected
till that time.

 

ynneb

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Re: Welcome to SmoothStepper forum.
« Reply #1 on: October 22, 2007, 06:53:48 PM »
Does smooth stepper have a site we can visit and read about?
Is there any reading we can do to find more details about SS?

Offline Warp9TD

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Re: Welcome to SmoothStepper forum.
« Reply #2 on: October 23, 2007, 03:39:03 AM »
Hi All,

Thank you for your interest in the SmoothStepper USB controller for Mach.  The SmoothStepper is a new USB-based controller that is meant to be a replacement for the parallel port.  It was designed to emulate the parallel port (electrically and physically), which allows for a seamless integration into existing setups.  New designs will also benefit from the very precise, fast, and clean step rates that the SmoothStepper produces.  The SmoothStepper plugin uses the same XML data that is used to configure the native parallel port version of Mach.  Except for a few unique parameters (such as maximum step frequency), all of the SmoothStepper's setup parameters come from the same setup dialogs that the parallel port version uses, such as Ports and Pins.  Even oddball setups that use something like pin 17 for the X Step signal are handled with no problem.  The SmoothStepper looks and feels just like the parallel port.  Existing breakout boards should interface with the SmoothStepper without any issues.

The SmoothStepper is powered by a Xilinx FPGA for very high performance.  In the current design, the maximum step rate is 4 MHz , but there is no reason why this couldn't be increased to 8 MHz or more if necessary.  Data is sent from the PC to the SmoothStepper in very fine segments, making it very suitable for "3D" work.  The USB chip is an FTDI FT245R.  FTDI provides a Microsoft WHQL certified driver for all versions of Windows (http://ftdichip.com/Drivers/D2XX.htm).  Driver installation is straightforward.

With the SmoothStepper, there is a single plug-in file that contains both the FPGA firmware and the Mach plug-in software.  Each time you start Mach, the firmware is downloaded to the device in the blink of an eye.  Because it is all contained in one file, there is no chance of a mismatch between the plug-in software and the FPGA firmware.  Upgrades are as simple as selecting a different plugin version.  Upgrades will be free.

The SmoothStepper has two parallel port interfaces on it.  The first port is configured with pins 2 through 9 as outputs.  The second port is a bidirectional port, allowing pins 2 through 9 to be either inputs or outputs.  The connectors are 26-pin low-profile headers, and depending upon the application, may be either male or female (but not both).  With male connectors on the top side of the board (component side), ribbon cables can connect to a breakout board or a DB25 cable.  With female headers on the bottom of the board, the SmoothStepper can plug directly onto a breakout board that has the same connector spacing for a neat cableless connection.  Be on the lookout for breakout boards that will have this capability.  The output drive from the SmoothStepper is suitable for driving opto-isolators directly (for example Geckos), so if you are on a budget, you could connect it directly.  The SmoothStepper is 3.625" x 2.75" (92mm x 70mm) in size, allowing it to fit nicely in space-limited cabinets.  When I get some time in a few days I will post a picture of it.

In addition to the two parallel ports, the SmoothStepper has pluggable screw terminals for two encoder inputs with index.  One of the two inputs is differential, and the other is single-ended.  These inputs could be used as additional discrete inputs if they are not used for encoders/MPGs.  The intended purpose of the differential encoder input is for synchronization to the spindle in threading applications.  I have designed the pieces required for this function, but have not begun integration of them yet.  It will be a priority to complete threading before the SmoothStepper is released.  There is also an expansion connector that will give the SmoothStepper the ability to expand its capabilities in the future.

Art and Brian have been running a prototype version of the SmoothStepper since the Galesburg CNC Workshop.  When Brian first received his board in the mail, he hooked it up to his laptop, and within minutes was running a machine while talking to me on Skype, and running CAM software at the same time.  I think many people will want to upgrade their existing parallel port setup, just so they can use their new laptop that does not have a parallel port.

Unfortunately I do not have a website ready to go yet.  When it is available, I will post something to this forum letting you know that it is ready.  When it is ready, the website will be http://www.Warp9TD.com/, so you can check it every once in a while if you'd like.  But don't bother for a couple weeks.

The SmoothStepper will retail for $155 USD.  I hope to get the beta test boards to the contract manufacturer this week.  Everything always seems to stretch out further than I'd like.

Many thanks to Art and Brian of Artsoft for their support in making this product a reality.  I can't count the number of e-mails and plug-in revisions that have passed back and forth.  This product won't have everything that everyone wants, but there will be expansion boards and other products in the future.  There were a lot of other people that have offered advice along the way.  The list of people to thank is actually quite long.  I'll post a big thank you someday soon.

I will do my best to answer your questions.  Hopefully this is a good start.

Greg Cary
Warp9 Tech Design, Inc.

Offline Chaoticone

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Re: Welcome to SmoothStepper forum.
« Reply #3 on: October 23, 2007, 06:38:20 AM »
Great start and good news Greg. The Smooth Stepper will fill a void that is certain to make lots of Mach users happy for sure.

Brett
;D If you could see the things I have in my head, you would be laughing too. ;D

My guard dog is not what you need to worry about!

ynneb

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Re: Welcome to SmoothStepper forum.
« Reply #4 on: October 23, 2007, 07:25:48 AM »
Hi Greg and welcome to the forum. Let us know if you need anything.
If you want to host a video directly in this thread, showing us your smooth steppers in action, post the video in our youtube section http://www.youtube.com/groups_videos?name=artsoft and I will then place the video directly in this thread as well.
Regards Benny.

Offline Warp9TD

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Re: Welcome to SmoothStepper forum.
« Reply #5 on: October 23, 2007, 09:33:30 AM »
Thank you Benny and Brett.  If I need anything I'll be sure to holler.  You have any time?  I could use a little of that :-) 

Greg

Offline CNCwt

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Re: Welcome to SmoothStepper forum.
« Reply #6 on: October 23, 2007, 11:53:47 AM »
Hi Greg, finally got to hear the official line of the SmoothStepper. Congrats!

Great to hear about the encoders and in particular, the differential encoder for spindle synchronization for threading.

I have a cnc-ready lathe that I am presently working on. It has an encoder with 1024 PPR installed on the spindle via a timing belt/pulley arrangement (see pictures below) and I would like to know how this is going to work under the SmoothStepper.

Thanks,
Weedy

Offline Warp9TD

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Re: Welcome to SmoothStepper forum.
« Reply #7 on: October 23, 2007, 03:08:05 PM »
Hi Weedy.  I'm glad you like the differential input.  My plans are to allow the user to select whether they want to use 1 pulse per rev (Index only), or Encoder counts plus the index (A, B, and Index).  Encoders with high pulses per rev will be no problem for the SmoothStepper, and you should be able to cut some pretty good-looking threads with that lathe of yours.

Thanks,

Greg

Offline Graham Waterworth

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Re: Welcome to SmoothStepper forum.
« Reply #8 on: October 23, 2007, 06:08:25 PM »
Hi Greg,

I saw the prototype at the Galesburg event, it was very impressive then, it must be great by now, when can I get my sticky fingers on one?

Graham.
G-Code is on the cutting edge

Autovalues Engineering, CNC machining specialists, Bradford, England

Offline Hood

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Re: Welcome to SmoothStepper forum.
« Reply #9 on: October 23, 2007, 08:00:04 PM »
Cant wait for this to come out, my lathe needs the extra pulse frequency and I have an encoder standing by for the spindle ;)

Hood