I am going to use the CSMIO/IP A to retrofit my router, and i would like to share this project from the begin to the end with other persons
My object if is to do the more possible by myself, and i hop it will be helpful for other.
If you think i am posting a the wrong place, feel free to let me know.
Please apologize me for my English mistake i am a French dyslexic
I am a 32 years hold wood worker living in Belgium and i Try to Sarto a little bu sines with nested based furniture's.
Few years ago i discover on youtube the cnc machine and from that day, my mind about my job complexly change.
After a long research about how to Build one by myself, i have choose to go for a retrofit.
So, the 01/01/2010 at 00h04 i win my bid on ebay for an 2550x1550mm table size gantry cnc router.
The machine is a 1993 Rye MG2420 gantry router build in England with a Bosch cc100 control er and Bosch servodyn ac servo.
After a big hole in my workshop roof and a giant crane to move the 6000 kg from my neighbours lane, the retrofit job start !
In first i try to go with Linux EMC2 and Mesa board but it was not possible for me to get some help with Linux and mesa board.
After one year i stop with Emc2 and get a professional one man company in France specialized with cnc retrofit.
The man develop and build his own softwar and motion controle board working in analogue close loop controle.
The price was affordable for me, about 1250€ for the motion controle system and 40€/h for the job on the machine......
That was the perfect dream, until work delay .. And.. Delay again, .. Electronic card wont work.... with a very bad after sale service, and a this time the job is not done.
So, because i always look the half full glass insted of the half empty, all that past experience learnt me a lot and i feel glad to understand how it work !
But en ought talking, let's go in the fact:
I have, in working order condition :
The complete electrical drawing
Al the documentation for all component
Bosch AC servo drive , SM drive an VM power module. +/- 10v. Anal. Encoder
Hsd electro spindle es919 C axis 7 kw iso30
Yaskawa inverter 7,5 kw
Mitsubishi ac servo 200 w for the c axis
Mitsubishi drive MR-J2S-A20. +/- 10v. Anal. Encoder
Pnoz
380-220v power supply. ( Spindle fan, Mitsubishi drive )
380-110v power supply. ( Contactor, solenoid )
380-24v power supply ( aux )
380-24v power supply ( motion controller )
Input
Cycle start
Cycle stop
Vacuum start stop
Dust extration start stop
Spindle clockwise
Spindle counter clockwise
Axis fault
C axis fault
Spindle Inverter fault
X home
Y home
Z home
C axis index
X limite
X limite
Y limite
Y limite
Z limite
Z limite
Hsd Push button tool ejection
Hsd sensor tool locked
Hsd sensor tool ejected
Hsd sensor speed 0
Tool holder magazine parking position sensor
Tool holder magazine out sensor
Dust shoes up sensor
Dust shoes down sensor
Air supply pressure Stop
Stop
Output
power on ( contactor for spindle inverter and drive )
Stop
Vacuum pump contactor
Dust extration contactor
Spindle start stop clockwise
Spindle start stop counter clockwise
Axis enable
C axis enable
Hsd tool ejection
Hsd solenoid valve
Dust shoes vacuum solenoid valve
Tool holder magazine solenoid valve
Stop loop. ( Pnoz )
X Y Z limite switch
Spindle, and drive contactor
Mushroom stop x 6
Spindle fault
Hsd thermal switch
Motion control
So i believed the CS- lab product will fit perfectly for my need, i am waiting email answer for me them before to order the controller.
Any advise and future help will be welcome.
And if some of you use a CSMIO/IP and could share a wiring machine diagram, it will help me a lot.
Happy Easter.
Mael.
Sorry again for my spelling mystakes.