So before i start drawing the all wiring system diagram , i would like to have opinion of mach3 users about the Machine Start up procedure
Switch on procedure
1. Switch mains isolator ON. The transformers 24V 110V 220V are powered.
2. Push the green button "SYSTEM ON".
2.1 The Mach3 computer will boot up.
2.2 The system contactor get closed.
2.3 The CSMIO controller and the SAFETY closed-loop is powered in 24V
2.4 The Bosch servo drive are powered in 24V
2.5 Emergency stop is activated because of the drive 380v main power is missing K01
3. The Mach3 control display shows "DRIVE FAULT" and "E-STOP"
4 Reset the fault in Mach3 to activated the drive ( drive enable )
4.1 Push " DRIVE ON " button for 5 seconds until K01 stay closed ( drive enable signal got trough the K01 380v NO contact )
4.2 this action will bypass E-STOP loop by powering directly the Safety relay ( PNOZ-X3 )
4.3 this will closed K01 and enable drive power stage
4.4 the drive ready signal ( drive fault ) is now close in the safety loop emergency circuit
5. Machine is ready for automatic HOME POSITION
---------------------------------------------------------------------------------------------------------
DRIVE ON will be use after an EXTREM OVER TRAVEL , in this case turn the switch OVERRIDE ON and Hold down the button until you cleared the switch by jog the axis in the opposite way
If the machine reach an Axis limit switch, turn the switch OVERRIDE ON ( this will bypass the open limit switch by delivering 24v signal to the controller input )