I don't normally post pictures of the trash but this may be of help to others.
I recently replaced the flexible coupling on my Y Axis and everything was fine until I cut this piece (which was profiled in two passes with a 30 degree engraving point).
The new coupling was bored 1/4" and the motor shaft is 6mm - what I thought was tight obviously wasn't (but it is now

).
Tweakie.