Rich, should the cpu be set to EPP or Normal?
EPP
Go to the Gecko site site and read all of the information on the G540.
While you are there read some of the tech info as it is top notch, concise, and helpfull in gaining an understanding of cnc..
I wish all of this just worked
CNC is not "plug and play" like installing some computer component. The learning curve "never ends" and is just a matter of where one finds themselves and the degree with which they want to pursue how to do something. Waite until you spend months learning software....there are no shortcuts.
Take a moment and just click on the Config Tab and work your way down the list. For each list have a read of the manual.
Actualy you need to read most of the manual just to get a flavor, then you need to study it for specifics, then you will forget everything and start all over.
There are a number of Mach manuals avialable...and don't foget about the videos.
Using Mach 3 Mill
Software installation & configuration
Setting up basic 3 axis machine
RICH