Hi Guys!
Nah, it's not the bed. This has been a long road troubleshooting this thing, and I've slowly eliminated mechanical problems and electronic problems. I've been posting in the Joe 2006 CNC forum and the Vectric folk's forum simultaneously but I didn't keep up as well here in mach...
Anyhoo, long story short, I figured it out finally!
It was the Mach Kernel setting. At some point I had bumped it up to 60,000 and forgotten about it. Well, my athlon CNC computer handled 60,000 just fine until it came to those super-complicated text V-carving movements. Apparantly that was just too much for it. I set it back down to 25,000 and everything is hunkey dorey again!
Thanks everybody for all your help and suggestions! Now, if you'll excuse me there is sawdust to be made!
Cheers, Jim