RC
I have been there and made mistakes, good thing though is I have learned from them, well I hope I have. For instance I have just not long ago got big AC Servo for my spindle on the Beaver mill. It is 5KW or so but it had a resolver, I knew I had spare encoders that had Hall signals so I thought I could use it on the motor. Seemed to line up ok but sometimes when I was watching the back EMF and a hall signal it would be out, next time it would be right. Problem was the encoder was for a 6 pole motor, this one was a 4pole. I have just today however solved the problem, I bought a small motor that I knew was 4 pole and had Hall signals on the encoder, I have just fitted it and ligned it up and it seems good, will know for sure when I can hook it up to the drive but I dont think there will be a problem.
BTW sent you an email.
Hood