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Author Topic: plasma stop cuttings or doesnt start  (Read 1862 times)

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plasma stop cuttings or doesnt start
« on: August 10, 2016, 04:54:14 PM »
so table was working fine until the computer hardrive crashed. blue screened on me and i had an extra computer with the purchase that the guy said used to run the table. it has the bob cad on it and he kept that one at the house because it was slower and said the new computer for the table is faster and doesnt lag. they are both dell brand.

im having trouble installing windows xp on the new computer again becuase i have no floppy disks and the xp bootable disks i make arents working

so i hook up the old computer and i can control everything the same. i load old gcodes ive used and it starts the first pierce hole and then stops.

ive changed tips
changed g-codes.
tried plasma cutter manually with the hand held
ive unplugged everything and plugged it back in

ive got it make a couple short cuts and the arc goes out
ive tried with thc on and off

the table is a 2013 bulltear 5x10 with blade runner espII power control
have a hypertherm 85
 using mach 3 version r3.043.067 licensed to bulltear.
use sheetcam to make gcodes
 have bobcad 21 and bobcad 28 and neither of the gcodes are working at the moment

Re: plasma stop cuttings or doesnt start
« Reply #1 on: August 10, 2016, 04:58:52 PM »
heres the older g code ives used before with no problems

N0001 (Filename: Air bag top plate 5.375.tap)
N0011 (Post processor: MP1000-THC.scpost)
N0021 (Date: 30/11/2006)
N0031 G20 (Units: Inches)
N0041 G53 G90 G40
N0051 F1
N0061 (Part: air bag top plate 5)
N0071 (Operation: No Offset, 1, T2: Plasma, 0.6 in kerf)
N0081 M06 T2 F78.7  (Plasma, 0.6 in kerf)
N0091 G00 Z0.5000
N0101 X1.7537 Y-20.6369
N0111 Z0.1181
N0121 G28.1 Z0.12
N0131 G92 Z0.0
N0141 G00 Z0.0520
N0151 G92 Z0.0
N0161 G00 Z0.1181
N0171 M03
N0181 G04 P0.5
N0191 G01 Z0.0650 F3.937
N0201 G03 Y-20.5011 I-0.0679 J0.0679 F78.7402
N0211 I0.0000 J-0.2000
N0221 Y-20.6369 I0.0679 J-0.0679
N0231 M05
N0241 G04 P0.5
N0251 G00 Z0.5000
N0261 X3.6577 Y-19.4597
N0271 Z0.1181
N0281 G28.1 Z0.12
N0291 G92 Z0.0
N0301 G00 Z0.0520
N0311 G92 Z0.0
N0321 G00 Z0.1181
N0331 M03
N0341 G04 P0.5
N0351 G01 Z0.0650 F3.937
N0361 G02 X3.7537 Y-19.5557 I0.0000 J-0.0960 F78.7402
N0371 G01 Y-19.8261
N0381 G02 X3.2537 Y-20.3261 I-0.5000 J0.0000
N0391 G01 X3.0037
N0401 G02 X2.5037 Y-19.8261 I0.0000 J0.5000
N0411 G01 Y-19.3261
N0421 G02 X3.0037 Y-18.8261 I0.5000 J0.0000
N0431 G01 X3.2537
N0441 G02 X3.7537 Y-19.3261 I0.0000 J-0.5000
N0451 G01 Y-19.5557
N0461 G02 X3.6577 Y-19.6517 I-0.0960 J0.0000
N0471 M05
N0481 G04 P0.5
N0491 G00 Z0.5000
N0501 X4.5037 Y-20.6369
N0511 Z0.1181
N0521 G28.1 Z0.12
N0531 G92 Z0.0
N0541 G00 Z0.0520
N0551 G92 Z0.0
N0561 G00 Z0.1181
N0571 M03
N0581 G04 P0.5
N0591 G01 Z0.0650 F3.937
N0601 G03 Y-20.5011 I-0.0679 J0.0679 F78.7402
N0611 I0.0000 J-0.2000
N0621 Y-20.6369 I0.0679 J-0.0679
N0631 M05
N0641 G04 P0.5
N0651 G00 Z0.5000
N0661 X5.7614 Y-21.6454
N0671 Z0.1181
N0681 G28.1 Z0.12
N0691 G92 Z0.0
N0701 G00 Z0.0520
N0711 G92 Z0.0
N0721 G00 Z0.1181
N0731 M03
N0741 G04 P0.5
N0751 G01 Z0.0650 F3.937
N0761 G03 X5.6371 Y-21.6999 I-0.0349 J-0.0894 F78.7402
N0771 G02 I-2.5032 J0.9780
N0781 (Part: air bag top plate 5[1])
N0791 G03 X5.6916 Y-21.8243 I0.0894 J-0.0349
N0801 (Operation: No Offset, 1, T2: Plasma, 0.6 in kerf)
N0811 M05
N0821 G04 P0.5
N0831 G00 Z0.5000
N0841 X7.6592 Y-20.6369
N0851 Z0.1181
N0861 G28.1 Z0.12
N0871 G92 Z0.0
N0881 G00 Z0.0520
N0891 G92 Z0.0
N0901 G00 Z0.1181
N0911 M03
N0921 G04 P0.5
N0931 G01 Z0.0650 F3.937
N0941 G03 Y-20.5011 I-0.0679 J0.0679 F78.7402
N0951 I0.0000 J-0.2000
N0961 Y-20.6369 I0.0679 J-0.0679
N0971 M05
N0981 G04 P0.5
N0991 G00 Z0.5000
N1001 X9.5632 Y-19.4597
N1011 Z0.1181
N1021 G28.1 Z0.12
N1031 G92 Z0.0
N1041 G00 Z0.0520
N1051 G92 Z0.0
N1061 G00 Z0.1181
N1071 M03
N1081 G04 P0.5
N1091 G01 Z0.0650 F3.937
N1101 G02 X9.6592 Y-19.5557 I0.0000 J-0.0960 F78.7402
N1111 G01 Y-19.8261
N1121 G02 X9.1592 Y-20.3261 I-0.5000 J0.0000
N1131 G01 X8.9092
N1141 G02 X8.4092 Y-19.8261 I0.0000 J0.5000
N1151 G01 Y-19.3261
N1161 G02 X8.9092 Y-18.8261 I0.5000 J0.0000
N1171 G01 X9.1592
N1181 G02 X9.6592 Y-19.3261 I0.0000 J-0.5000
N1191 G01 Y-19.5557
N1201 G02 X9.5632 Y-19.6517 I-0.0960 J0.0000
N1211 M05
N1221 G04 P0.5
N1231 G00 Z0.5000
N1241 X10.4092 Y-20.6369
N1251 Z0.1181
N1261 G28.1 Z0.12
N1271 G92 Z0.0
N1281 G00 Z0.0520
N1291 G92 Z0.0
N1301 G00 Z0.1181
N1311 M03
N1321 G04 P0.5
N1331 G01 Z0.0650 F3.937
N1341 G03 Y-20.5011 I-0.0679 J0.0679 F78.7402
N1351 I0.0000 J-0.2000
N1361 Y-20.6369 I0.0679 J-0.0679
N1371 M05
N1381 G04 P0.5
N1391 G00 Z0.5000
N1401 X11.7604 Y-21.3163
N1411 Z0.1181
N1421 G28.1 Z0.12
N1431 G92 Z0.0
N1441 G00 Z0.0520
N1451 G92 Z0.0
N1461 G00 Z0.1181
N1471 M03
N1481 G04 P0.5
N1491 G01 Z0.0650 F3.937
N1501 G03 X11.6436 Y-21.3857 I-0.0237 J-0.0930 F78.7402
N1511 G02 I-2.6043 J0.6637
N1521 G03 X11.7129 Y-21.5024 I0.0930 J-0.0237
N1531 M05
N1541 G04 P0.5
N1551 G00 Z0.5000
N1561 X0.0000 Y0.0000
N1571 M05 M30
Re: plasma stop cuttings or doesnt start
« Reply #2 on: August 10, 2016, 06:37:51 PM »
ok now i think i got the plasma cutting again. i think all my g codes are wrong  or mach 3 is reading them wrong

when the arc starts and goes to the next line to move axis z dives to negative  -.0960

now you can see these on line n0461 I-0.0960 and z crashes and the cutter head falls off the mag loc plate.

if i turn the plasma cutter off and run the gcode everything works out good
as soon as i turn on the plasma cutter on it crashes again

any suggestions would be nice. thank you