I am looking at building a machine that has a handheld pendant (wireless or not) and I would like to use Mach4 as Mach3 will be going out of style in the near-ish future. Has anyone had any success with a pendant of any kind using Mach4? If yes, what brand/kind works and what doesn't work? I know it's all dependent on if the manufacture has developed the plugin or not, but I'm having one hell of a time trying to find any pendant that will work with Mach4.
I am working on one now. Should be available soon.
Not a fan of the big One-Axis-At-A-Time rotary dial.
Having the occasion to use the Xbox controller, I really loved the process, but as with most (if not all) analog POT joysticks, the thing was scary to use for any fine work because the axis would be jittering right along with the joystick.
Analog signals are also very susceptible to interference. If you have access to the programming, you can add averaging or smoothing algorithms to 'calm down' analog devices. This is adequate for things like speed control knobs and other 'non critical' applications, but not for moving a mill table where uncontrolled movement, even very tiny movement, can be expensive not to mention dangerous, in my opinion. Overall, I judged the Xbox controller to be extremely convenient, but untrustworthy.
The solution is to use an industrial Joystick that drives optical encoders instead of pots. i2C interface with a couple of inch long wires is pretty much immune to interference, especially in a grounded aluminum box.
The joystick provides infinitely variable 0 to full speed in X and Y and two speeds in Z. All axis can be moved in any direction at any speed simultaneously in any combination.
Speed is proportional to the Joystick deflection, but the ramp from 0 to max speed will be logarithmic. Together with an absolute 'dead zone' around center, this will provide very fine control near center (slow ramp) and change speeds more and more quickly as it approaches max (fast ramp).
MACH4 compatible, Ethernet Interface, spindle controls, Macro control, lot of other goodies.