Hi Dave,
I've been using the profile toolpath, and I set it to a depth of .02"
I've been doing it this way for about 8 months with great results.
This is a recent problem, I should say with recently created toolpaths for engraving.
I have created profile toolpaths for profiling and there are just fine, which is curious.
I've attached pictures of a bird and some lettering created in VCarve.
Bird-see the difference between the top and bottom beak.
Lucas-maybe be hard to see, but it gets progressively deeper.
I think I may run some older toolpaths to see if the problem shows up again.
I may even run this bird path again to see if it does it again.
pics are here temporarily.
https://www.manzanitakids.com/contactus.sc