Astroguy,
Looked at your tap file and yes it cuts twice at the same depth before Z goes to .050".
It also does that for each of the other cycles as it pockets down by .025" each time.
So for some reason, using the 1/4" tool in LC didn't give you all the pathing in the offset, so you used a .249" tool to get them.
When you did that two passes are required at the same depth to fully pocket the area. Now when you post the code
to Mach, the paths are so close it looks like a single path, but it is not,. I would need to look at the code and see what if any difference there is in the actual moves. Is that what you did??
RICH