Mach3 can only rigid tap if the spindle is under tight STEP / DIR control. STEP / DIR control converted to an analog signal +-10VDC then to a VFD does not have the tight control that you need for rigid tapping. You must have a servo or stepper to do rigid tapping. The real issue is the deceleration of VFD into the hole and the acceleration out of the hole and syncing this to the Z axis.
Sense we have a VFD we cannot sync the Z Axis to the Spindle. So ..... we purchased a
Floating Tap Holder. This allows for small amounts of control error between the Z axis and Spindle.
Below is the video of the
initial testing using a G84 Tap Cycle with a floating tap holder. These are ¼ 20 threads on a ½ plate of 6061.
Thanks
JH