Will mach 3 support using a vector drive AC spindle for positioning/polar milling?
I have a lathe I would like to implement this on. Planning to use the Grex to drive as yet undecided motor drives and the spindle.
The three strategies I have come up with in order of increasing complexity are:
1.) use the spindle motor with the appropriate vector drive and an encoder on the spindle
2.) use a separate servo motor to drive the spindle in milling mode (disengage main motor and vice versa)
3.) use a stepper or servo/harmonic drive with an electric clutch to drive the spindle in milling mode.
Option 1 gets the KISS award. I am a little concerned that a 3hp spindle motor will not have the low end torque to accomplish polar milling. It may work for positioning but will probably need a brake to hold position. I am limited by having a 230V single phase service to my shop. Otherwise I would just oversize the motor.
Option 2 would work, but the interlock setup is a bit dicey, and the smaller servo will be really zinging along at 2500 main spindle rpm.
Option 3 is the most trouble to implement, but it will work if Mach 3 will do it.
Any opinions? (not related to my mental state, please!
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