Found another Cause of the SS drop out!!! (and thats a good thing!!). I noticed that when I plugged in another USB to Serial adapter cable that the SS would drop out... I had this other cable plugged in to do VFD drive parameters...
At any rate, I moved the SS to it own port (BTW it was on a 2.0 port, but I put it on its own port that it didn't share). At any rate, I plugged in the USB to serial cable to program the VFD and the SS dropped out immediatly (yes, I checked to make sure they where not using the same com port, etc.).
When I removed the USB, then the SS would be stable!!! So far it has run for about 2 hours without dropping out......... So now my suspecion is that the FTDI drive code is jacked up in the way the USB is done....... But perhaps Greg can chime in here.....
So now, I turn off Mach3, plugin my other programming cable, do what I got to do, and then uplug and restart mach3, and the sun shines again.....
put a vid link up under my 5 axis cab build to see the minimal basic operating control.
scott