Recent Posts

1

HiCON Motion Controller / Re: Legacy Syil X5 with Hicon 7754 controller

« Last post by peu on April 11, 2026, 10:06:05 PM »

It took me a lot of work but managed to recover all the mach3 and mach4 files for the hicon 7754, even managed to create a fully functional XML for the Syil X5 Servo for mach3 that can be used as a starting point for mach4.

Below is the link to the ZIP file that Includes everything needed to establish a communication between the 7754 and mach3 or mach4. This also includes version 3.24 and 3.40 of the firmware. (file is too large to be attached to this post)

Thanks to everyone but the OEM that decided this should be only obtainable via payment when at the time was freely downlodable. They even asked the internet archive to remove the files...

https://peu.net/syil/HICON_7754_Mach3-Mach4.zip

Pablo

2

General Mach Discussion / Spindle won't stop with M5 or Reset (Mach3)

« Last post by ihodii on April 10, 2026, 06:13:49 AM »

Hi, I have a CNC machine running Mach3.

The machine was already wired when I got it, I don’t have documentation.

Everything works (X, Y, Z axes), and the spindle starts with M3.

BUT:
The spindle DOES NOT STOP with M5, Stop, or Reset.
It only stops when I close Mach3.

I tried:
- Active Low on/off
- Different Output pins (Port 1 Pin 16 etc.)
- Spindle setup settings

Current setup:
- Output #1: Port 1 Pin 16
- Spindle Relay enabled
- Using relay (not sure about VFD)

Question:
Why would spindle ignore M5 and keep running?
Is this wiring issue or Mach3 configuration?

Thanks!

3

Mach4 General Discussion / Re: RTCP for a XYZCA (five axes) CNC

« Last post by zeboncak on April 10, 2026, 01:24:59 AM »

Yes, Mach4 is capable of 5-axis kinematics, including RTCP, but it's important to note that it usually requires the Industrial version and often depends on the specific motion controller you are using (like HiCON Integra or Vital Systems)

4

General Mach Discussion / upgrading to new hardware on old installation

« Last post by bimble on April 09, 2026, 03:16:37 AM »

Hi Group

I have a Boxford 160, with a licensed installation of Mach3.
I think it was modified with part of the original boxford electronics and hardware and part new stuff, plus some hacks and sticky tape etc..... it's old and it works, (just about).....
see piccies enclosed of the old system.
It has been repaired by me a couple of times, and recently I lost m03 direction on the spindle, which I think is a relay or contactor that has gone as somthing just buzzes / hums when i run M03 and if I don't hit escape, it trips out... and I then need to reboot the mach software as well.

so for now I am limping and I always run M04 and switch the wires on the motor when i need to change spindle direction..
I have other machines and use this for specific small bits..

I have been contemplating removing all the hardware, motors, wiring etc... and replacing them with new. Which should work with my licensed Mach 3 software..

In looking, there looks like theres a lot of options to purchase and suppliers to purchase from online, but I have not seen a full kit with all the stepping motors and including a servo for the main spindle.
Ideally i would like to control and brake the spindle in axial position (like a 4th axis) so I can then do other ops on the job if required.
I will also need the correct power suplies  etc..
Would I use one multi voltage power supply for everything or will I need multiple power supplies?
Will I need a contactor as I have now (see img_1413.jpg)?

the steppers on there do not have a lot of room. Will I get a steppers like for like in terms of size?
and if possible a closed loop version? or can I go for servos that will fit and have the power required?

Where is the best place to buy all the gear with the potential for some backup and advice?
I am in the uk.

B

5

Promote and discuss your product / Re: CNCjogger — Wireless Jog Controller for Mach3/Mach4 (iPhone + USB Receiver)

« Last post by Tweakie.CNC on April 09, 2026, 01:32:19 AM »

Excellent work and I wish you every success with marketing your product.

Tweakie.

6

Promote and discuss your product / CNCjogger — Wireless Jog Controller for Mach3/Mach4 (iPhone + USB Receiver)

« Last post by motorharpdesign on April 08, 2026, 11:10:41 AM »

Hi all — I wanted to share a wireless jog controller I've built that works with Mach3 and Mach4.

It's an iPhone app paired with a small USB receiver. Plug the receiver into your CNC computer and leave it there. Whenever you need to jog, take out your phone — the app auto-reconnects and jogging buttons are immediately available.

The receiver shows up as a standard USB keyboard — no software or drivers to install. It sends arrow keys for X/Y and Page Up/Page Down for Z, which Mach3 and Mach4 recognize natively. Just make sure jog mode is enabled (Ctrl+Alt+J) before jogging.



Also works with Carbide Motion, UGS, Easel, OpenBuilds CONTROL, and has a Custom Layout mode for any software that accepts keyboard shortcuts.

$39 on Etsy, app is a free download on the App Store. Android version coming soon.

https://motorharpdesignllc.etsy.com/listing/4483007403

7

German / Re: MMS mit pneumatischem Magnetventil an Digital Dreams EC300

« Last post by Tweakie.CNC on April 08, 2026, 01:03:37 AM »

Hi LG,

Sorry but Digital Dreams/ Novusun products are not supported on this forum.
This thread refers;   https://www.machsupport.com/forum/index.php?topic=24331.0

Tweakie.

8

Mach4 General Discussion / Re: Mach4 - C82 - PlasmaSensOut - Z axis

« Last post by grivalsky on April 07, 2026, 02:29:32 PM »

Yes, when I directly jog the axis, motor Z moves, if i use  THC, Z does not move.

9

Mach4 General Discussion / Re: Mach4 - C82 - PlasmaSensOut - Z axis

« Last post by paul.stephens on April 07, 2026, 09:28:45 AM »

Logging is done by going to Diagnostic → Logging. If you hit the gearbox once the window opens, you should be able to select the Log Categories. Just select all the checkboxes and hit play. This will start recording what happens in Mach.

So only when you directly jog the axis, motor Z moves, if you use your THC, Z does not move.. Is that understanding correct?

10

Mach4 General Discussion / Re: Mach4 - C82 - PlasmaSensOut - Z axis

« Last post by grivalsky on April 07, 2026, 04:28:51 AM »

How is logging done? Yes, when the coordinates move as seen in the video, the motors actually move when I jog. It's hard for me to record it all at once in one video because the screen is rotated differently and I can't record a clear video of the movement and the monitor. I'll send you a print screen of all the settings when I get to the plasma. Picture 05,06,07 are the Smooth Stepper Screen settings, Picture 01,02,03,04 are the Mach 4 settings.