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Messages - BobsShop

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11
Share Your GCode / Re: Machine part, from part to g-code.
« on: August 23, 2012, 11:45:37 PM »
Attached are three files:

The DXF file was drawn in AutoCad Lt (2008)  could have used a newer version, but it is the one I use most often.

The LCAM file was created from the DXF.  LCAM is not my processor of choice, but since that is what you are using I went that way.

The txt file was created by LCAM.  I added notes to the original tap file and re-saved it as a txt file.   If the dimensions look to be to big it is because the outer edges of the ellipse are offset to account for the diameter of the cutting tool.  I used a pocket for the inner circle rather than just cutting the diameter of the circle.  Not sure but maybe I should have made the depth deeper (used .146 as the depth).

Note that the crowned torus was created using a .25 diameter ball end mill.  Doubt you could find a .22 mill.  The larger diameter will impact the edged of the center cut out slightly.

In order to create the flat torus you will  need to make a separate tap file using a .25 flat end mill.   That male flat torus would have to be attached to the the completed male product.

I don't do any type of mold work so I am not sure what I have created will even be of use to you.  Nonetheless, it was an interesting project to play with.

Good luck.  Let me know how your project turns out.

Bob@BobsShop

12
Share Your GCode / Re: Machine part, from part to g-code.
« on: August 22, 2012, 05:11:50 PM »
Shouldn't be that difficult - I know; Famous last words.  Probably right up there with, "Hold my beer and watch this!"

But, would like to give it a try.  Need some measurements.  Center - to - Center of the two mounting holes and their diameter.  Distance top to bottom of ellipse,  Distance edge to edge of ellipse.  Diameter of center hole and the thickness ( width)  of the of the circular surround.  If you plan to cast; How thick do you want the base to be.

I do have another life, so don't expect code tomorrow!   ;D

Bob@BobsShop

13
General Mach Discussion / Re: Cut circle offsetted??
« on: June 01, 2012, 11:31:00 PM »
Good news and bad news.  You are not crazy and your computer has not lost its mind.  Pulled up the Cut Circle Wizard and am getting the same results that you experienced.  Plus, some other weird things.  I looked into the Cut Circle set file and determined there is some bad code in it.   Don't know how many mistakes there are, but one jumped out at me.  The code is using the 1/2 of the Diameter minus the tool radius  minus the FinalCutDepth to determine the X center - this is causing the offset being experienced.  The CutDepth should not have any bearing on the center.

Bad news (for me) is I can't hack the code in order to correct it.
 
As I mentioned, I experienced other problems with that wizard.  My solution (not very elegant) and probably not recommended, was to delete the Cut Circle Wizard from the Wizards file.  I chose that solution so I would not drive myself crazy trying to use it.

Disclaimer - Would not recommend using my solution at home.

Bob@BobsShop

14
General Mach Discussion / Re: Strange shift in Z-axis during machining
« on: April 05, 2012, 08:24:20 PM »
Just a thought.  Noticed a reference to "vac" in the previous message.  I used to run a shop vac when cutting MDF material.  Several times - at different and unexplained intervals and in different codes my mill would suddenly take off in a completely strange direction.   This generally occurred in the X or Y axis, but recalling back, it may have happened to the Z also.  As I said it was completely random, but I noticed it always happened when the vac was running.  Although the vac motor was not near the mill, the suction hose was.  When I quit using the vac the problem went away. 

As I said, just a thought.

Bob@BobsShop

15
FAQs / Re: which way is xy as i stand at my mill?
« on: March 19, 2012, 11:57:30 AM »
I know you will get replies that show the famous (infamous?) hold your hand in front of you, etc, etc.  It always confuses me.   But, if you have a CAD program look at the orientation picture - Y + is AWAY from the corner, X + is to the RIGHT, Z +(not shown on orientation picture) is UP.

And I know someone will disagree with me.  But, it works on my TAIG, words read left-to-right (I am assuming you are using English as your reference), Cut pieces are oriented Left to Right for proper placement, etc.

And so the discussion begins.

Bob@BobsShop

16
Share Your GCode / How did you do that?
« on: January 18, 2012, 08:54:52 PM »
Rich, not familiar with backplotting.  How do you do that.

Bob@BobsShop

17
Share Your GCode / Re: anyone have code for a mini cooper logo?
« on: January 18, 2012, 03:57:53 PM »
Dawned on me that you may need the Mini dxf in case you want to adjust the parameters and program to your specifications.

The dxf was drawn using AutoCadLT version 2008.  Copied a picture of the logo into AutoCad and used the connect the dots process to produce the file.  The result would not fool a "Mini," expert, but should be good enough for one-off hobby work.

Bob@BobsShop

18
Share Your GCode / Re: anyone have code for a mini cooper logo?
« on: January 15, 2012, 10:49:11 AM »
Quick and Dirty

Bob@BobsShop

19
LazyCam (Beta) / Re: engraving
« on: December 02, 2011, 11:46:18 AM »
I am a new user also and found this a little tricky. You have to keep holding the mouse button down when you drag the text. Just put the mouse cursor on the blue screen and click and hold. The larger you make the drag box the larger your text will come out. I can't find a way to make the text come out a  specific size. You can download free software of single line fonts (stick fonts)  that lets you do the sizing and will give you a center line only tool path. I export the text from the free software into my drawing package to put it on my blank size and export the text with the blank as the dxf I want to bring into Lazy cam.

Have looked for stick fonts with only marginal success.  Where did you find them

Thanks

Bob@BobsShop

20
General Mach Discussion / Re: Mach3/Taig/micromill2000HD setup help
« on: November 12, 2011, 03:34:50 PM »
I have a several year-old Taig mill that I have been very pleased with.   Since I don't know what kind of controller you have I cannot say for sure what you need to do.  If the motors are "holding," (I am thinking you mean they will not turn manually) when the power is on you have a signal or pin problem.

If you want to send me an off-line message I will be glad to discuss what you are doing and see if we can figure out what is wrong.

Bob@BobsShop 

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