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« on: December 27, 2013, 01:29:18 AM »
Hi,
Had a CSMIO/IP-A module lying around for quite some time, waiting for a retrofit of my mill. Eventually got to retrofit a router for a client and decided to use the module. However, had to purchase a CSMIO/IP-S module as the Panasonic drives on the machine only could take Step/Dir. Anyway, found myself facing some issues which aren't covered in the manuals and the CS-Labs staff seems to be very busy and haven't got a reponse from them since two weeks ago.
First, regarding the MPG module:
1. How do I access inputs of MPG module from Mach3? Which port and which pins? I am using two digital inputs from the MPG module for Start and FeedHold buttons. How do I define it in Maach3? Also my Estop button on the MPG module cuts 24VDC to one of the inputs (not Estop1 Estop2 inputs as I don’t understand them) – how do I configure it in Mach3?
2. I have 3 potentiometers on the Pendant (FRO, SRO and Rapid override). Two of them go through the MPG module and configured in CSMIO software. One of them goes to the CSMIO/IP-S directly. The potentiomters that connect to the MPG mdule have very slow and poor response in Mach3. I have to rotate them very slowly in order for the MAch3 DRO to update correctly. If I rotate a little bit faster then Mach3 DRO doesn’t update well – for instance winding it rapidly from zero to the opposite extreme, it would end up at 260% or so and not 300% . Also it seems that only half of the potentiometer’s travel is utilized – it is only half way to the max and the DRO already shows 300%. When I set the FRO in the CSMIO software to the 3rd potentiometer which is connected directly to the CSMIO/IP-S then it is more responsive and works better. However, still would stop at 290% if winding the pot quickly.
And regarding wiring the CSMIO/IP outputs (got my head around wiring the inputs). Their terminology of the pins is doesn't much the industrial for PLCs and such so a bit confusing! Also documentation lacks fundamental drawings of the internal electronics of the inputs and outputs (optos or transistors or open collector, etc.) like most manufacturers do and which helps understanding the I/O and wire them correctly. There is 24V and 0V on the digital outputs connector for every few outputs - how do you wire them?
Thanks,
Dan