Hello Guest it is April 26, 2024, 12:12:20 AM

Show Posts

This section allows you to view all posts made by this member. Note that you can only see posts made in areas you currently have access to.


Messages - Vital System Support

Pages: « 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 »
251
you also need to provide 5volts power to the integra controller.  A 5V 1.5Amp power supply should be good.

You should see the CPU LED blinking on the controller.

rgds
Rufi

252
HiCON Motion Controller / Re: ATC HiCON Integra
« on: January 19, 2015, 01:47:14 PM »
Hello,

The HiCON Integra requires the use of a custom program to achieve ATC functionality. You could either make the program as a custom script in Mach4, or you could use the HiCON Macro feature which allows you to write custom programs and download them to the controller.

If you wish to go with the HiCON Macro feature, we do have a tool changer sample program available on the website which you can modify to fit your needs.
http://www.vitalsystem.com/portal/motion/dspmc/ToolChng-dspMacro.zip

If you would like to go with the custom Mach4 script approach, we could give you a hand if you have any questions.


Please feel free to reply if you have more questions.

-Marc Lim
Vital System Inc.



253
HiCON Motion Controller / Re: Closed Loop with HiCON Integra
« on: December 05, 2014, 11:00:03 AM »
I believe you're asking about the motion resolution then? As in how fine the motion is, which does play a big part with the result of curved motion.

Motion vectors are plotted with a resolution of milliseconds. Given that an arc is just a set of straight-line moves that keep changing directions to make the actual arc, when you do a curve, the straight lines are as small as a millisecond (axis directions are changing every millisecond) making the arc very fine as long as you're moving at a reasonable velocity. By reasonable velocity, I mean setting the velocity accordingly to the material being cut, or if you're just freely moving.

In your example, Mach will not necessarily generate 20,000 vectors for the trajectory because the number of vectors generated will be dependent on your configured motor speeds and accel (slower speeds generate more vectors because it takes more time to get to the final position). To give you an accurate example, if your machine takes exactly 5 seconds to move from the initial to target position, then you'll get 5000 vectors plotted for the trajectory. That being said, you'll get your 20,000 vectors IF the motion takes 20 seconds to finish.

As a general rule, the more vectors are plotted for your trajectory, the finer the trajectory, meaning a slower move with an arc will generate a finer curve. But even if you were to command the motors to go full speed on an arc move, the resolution is still very fine.

Counts per unit is a somewhat irrelevant factor in the trajectory ONLY IF they are accurately configured for the motor.

254
HiCON Motion Controller / Re: Closed Loop with HiCON Integra
« on: December 01, 2014, 11:29:12 AM »
Hello Florian,

I can't see how it can be a bad thing.

You shouldn't have any problems with curve type motion as long as your Servo Drives are tuned properly. And Step/Dir signals have less of a following delay compared to +/-10 Analog Voltage.


255
HiCON Motion Controller / Re: Closed Loop with HiCON Integra
« on: November 27, 2014, 04:20:11 PM »
yes, the closed loop feature is applied to all axis independently.  one axis don't have to wait on other axis.

regards,
Rufi

256
HiCON Motion Controller / Re: Closed Loop with HiCON Integra
« on: November 25, 2014, 07:47:18 PM »
On HiCON Integra, you get these features when Closed loop option is enabled:

1.  Closed loop will account for any missing steps during transmission, and will compensate them at the start of the next move.  It will prevent any error from accumulating.

2.  You only home (reference) the machine once.  even if mach resets or estops, the axis position is not lost.

3.  You see the actual position of the axis from the Motor Encoders on Mach DROs. The step counters are not shown on mach DROs.

4. Manual mode operation.

5. 6 Additional Encoder Channels on the base units are enabled.  The pins are single ended type and available on J7 and J8.  You can use the 7737 breakout board to convert them to 5Volt Differential and RJ45 plugs.

6.  You can use the linear encoder instead of the encoder output on the servo drive.  Using the feedback gain you can match the step resolution.

hope this helps
Regards,
VitalSystem Support

257
>But now I've encountered another problem ....The output voltage can only be set to about  (~3V)

Where are you measuring the 3v?  Are u talking about vfd command input?  kind of lost on what problem you are talking about.

Rgds
Rufi

258
dspMC/IP Motion Controller / Re: Encoder on Motor Settings
« on: November 14, 2014, 11:37:45 AM »
Hello,

First, make sure that your encoders are 5-Volt Differential Quadrature encoders.

To find out the correct counts per rev, check the label on your encoders, or the specs on it's product webpage. Usually, on the label, they'll print something like 2.5k counts which means that you get 10k counts as it is a quadrature encoder.

If you're still unsure, you could always wire the encoder to the motion controller and rotate the rotor of your motor by one revolution to see how many counts it's sending to Mach.

NOTE: you can check the current encoder counts (or absolute position) from the DSPMC or HiCON Status window. You can find out how to access the status window from the Mach3 or Mach4 Software integration manual.

-Marc Lim
Vital System Inc.

259
Looks like the electrical noise from the spindle is causing the Disarm problem.  you will need to connect good earth ground to multiple places on the 0v wires, ie, make sure the signal ground on the VFD is earth grounded.  also the -ve of the power supply feeding DSPMC should be earth grounded.  in addition, multiple ground(return) terminals on J2 on dspmc should also be earth grounded.

you may also move the high power motors and spindle cables away from the DSPMC.

This is a very common problem with VFDs.

hope this helps.

Rufi
VSI







260
Hello Pofo,

If you're using a USB MPG (or any kind of MPG that connects on the PC and not the DSPMC), then you have to check the "Enable Mach3 USB MPG" setting in the System Tab of the plugin config. This simply overrides the DSPMC plugin's MPG logic to make room for your MPG plugin.

The message "Already in Jogging Mode!!" is printed because you didn't check the "Enable Mach3 USB MPG" setting.


-Marc
Vital System Inc.

Pages: « 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 »