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Messages - mcardoso

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121
Mach4 General Discussion / Re: Galil vs Vital
« on: November 06, 2019, 11:11:25 AM »
Those are some solid prices for a really good drive!  I see the drives selling used for $150-250 on ebay.

122
Mach4 General Discussion / Re: Help me troubleshoot the Cycle Timer
« on: November 05, 2019, 09:55:21 AM »
Duly noted. I have the original screensets saved but must've missed this. I do work with custom screens and profiles which has definitely saved me in the past when I broke something badly.

I appreciate you taking the time to respond with this information. I will go in an make sure I have everything where it needs to be.

123
Mach4 General Discussion / Help me troubleshoot the Cycle Timer
« on: November 05, 2019, 09:18:57 AM »
Hi All,

I have posted here before that my cycle timer is not working, but unfortunately I have not been able to fix it.

It persistently shows 0:00:22 and does not increment or reset. It is certainly possible that I broke the LUA code as I have made massive modifications to the LUA code to customize the capabilities of Mach 4 to my machine (mostly behind the scenes stuff, very little changes to the GUI).

My hangup is that I cannot find where in the LUA code the cycle timer is incremented? It is possible I accidentally deleted it, but I don't think I did. I also don't understand where in the screen element you actually pull the data into it? It just looks like a plain old string display with no linked registers or DROs.

Any information on how this screen element works behind the scenes or tips on how to troubleshoot its (non)functionality would be greatly appreciated.

124
Mach4 General Discussion / What can cause a Corrupter Mach 4 profile?
« on: November 04, 2019, 11:19:51 AM »
Hi All,

Over the weekend I somehow ended up with a corrupted Mach 4 profile. Fortunately I had a relatively recent backup and was able to copy my scripts back into it. Maybe cost me two hours - no big deal.

I am curious why it got corrupted. Are there common pitfalls that cause this?

125
Mach4 General Discussion / Re: Galil vs Vital
« on: November 04, 2019, 11:11:29 AM »
My machine is running on AC servos using Step/Dir (actually quadrature) signals from an Ethernet SmoothStepper (ESS) from Warp9TD and Mach4. I am extremely happy with the system. I think you will find AC servos to offer higher performance compared to DC systems.

I think JoeAverage has done an excellent job describing the system, so I won't get into that, but one thing to consider is selecting a servo drive which has dual loop control using load feedback. In this case, both the motor encoder AND the glass scales would be wired into the servo drive which handles the position, velocity, and current loops entirely on its own. You only need to give it a command (Step/Dir for example) and it handles everything else.

If you use an ESS, you can easily bring the encoder outputs from the drive back to Mach 4 for display purposes. As far as Mach 4 is concerned, it is driving an open loop stepper motor, but you really have full closed loop control at the drive.

Not every servo drive can do this, but I know the new Kinetix 5100 from AB has this feature as well as select drives from Delta, Omron, Baldor, and likely most big name suppliers. Give them a call and ask what their offering is for standalone drives with dual loop load feedback.

https://ab.rockwellautomation.com/Motion-Control/Servo-Drives/Kinetix-Indexing-and-Stand-Alone/Kinetix-5100

https://www.deltaww.com/Products/CategoryListT1.aspx?CID=060201&PID=23&hl=en-US&Name=ASDA-A2+Series


If I had a nicer machine, this would be the route I would take!

126
Mach4 General Discussion / Re: VFD in box or not
« on: October 30, 2019, 08:50:13 AM »
I do a lot of work day to day with VFD drives. You CAN place them in the cabinet with your controls, but you need to be very diligent about following proper grounding and EMI mitigation practices. This includes having a galvanized or SS subpanel in your enclosure (or removing the paint from under your VFD), having a master grounding bar with braided grounding straps going to each subpanel, grounding the enclosure body individually, etc. Physical separation of AC, DC and VFD output wires is a must to prevent noise from coupling onto your control wires.

Even then you do risk having issues with noise. If you do place your VFD in another box, you really should still be following all these practices. Shielded cables are a lifesaver, but can get a bit expensive.

127
Mach4 General Discussion / Re: ISIG/OSIG Master List
« on: October 15, 2019, 02:08:20 PM »
Geez. I have that document open for hours every day and I never found them in there. Boy do I feel stupid now  ;D

128
Mach4 General Discussion / Re: ISIG/OSIG Master List
« on: October 15, 2019, 09:05:44 AM »
Man you guys are great! Thanks!

129
Happy to help:)

Just found a good write up from JoeAverage on this matter.

https://www.machsupport.com/forum/index.php?topic=40051.0

Read his "SignalScript2.pdf" attachment

130
Mach4 General Discussion / Re: ISIG/OSIG Master List
« on: October 14, 2019, 02:59:36 PM »
That is literal GOLD. Thank you!

These should be on the Mach 4 downloads page

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