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Messages - SomeBodyElse

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11
garyhlucas,

I'm really not missing steps, I was only mentioning AC servo's in the event that the steppers need to be replaced, might as well as go with the best, but yes the current steppers work fine.

One of the things I am unhappy with is G02 and G03 circular cut feed codes run incredibly slow.  G01 cuts in a straight path at appropriate feeds, but when I give it an arc cut it never cuts faster than maybe 3 IPM.  If I use my CAM software to only output line segments and no arcs in the GCODE, it gets better, but then there is a small delay between each line segment.  I have a suspicion that the controller software is taking G03 codes and feeding the controller very small line segments at a high resolution, resulting in the code buffer being empty most of the time and the PC thinking too hard.  Also, even when the line segments are longer and straight it still seems like there is delay (300ms maybe) between line executions.  I am suspecting that the software is spoon feeding the buffer too slow on the card.
Also, I know the card supports helical cuts, but the control software does not.  I cannot spiral down to plunge, or do helical moves for 3d surfacing.
Last but not least, occasionally (maybe once every few months) the machine will rise against the human race and act contrary to the codes it was given.  This could be as simple as it forgot to retract between 2 pockets.  Sometimes the software gets into a weird state and glitches happen, it almost never glitches the same twice (excluding a few specific things), its like lightning, this is solved by re installing the software.

Bottom line is we are buying SolidCam 3DiMachining with 4th axis simultaneous, but our machine can't take advantage of this upgrade as is.

The PC is an Intel Core2duo with 1GB Ram, WinXP SP3, no network, nothing else installed, no MP3's or anything of that sort.  PC is dedicated to this machine.

12
Hi guys,
I basically have the stock Microkinetics Mill CNC Express XL with all their "bells and whistles."
It is stepper motor driven with a MN400 Controller card, DM8010 Drivers.

first question is can Mach handle simultaneous 4 AXIS?  I currently do 4 axis simultaneous.

What should I change with the mach 3 Upgrade, does anyone know if this MN400 card is great or crap? I know i'm not happy with it right now but that could just be the software on the PC?

Can anybody recommend a really awesome motion controller card to go with mach 3 if mine isn't that brilliant?  Also, do I need to get new stepper drivers if I get a new controller card?  My current drivers are DM8010 Drivers.

Only thing I would like to not change are the stepper motors for now, when those need replacement I will go with AC servos though.  This machine is used commercially, so i'm hoping for quality suggestions rather than budget suggestions.

Does Mach 3 plug and play with this existing setup anyhow?

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