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« on: November 04, 2019, 04:21:42 AM »
Craig,
Firstly, let me thank you for the time that you have spent on this.
If I need to feed these new controllers with +/- 10 V surely I would still need something like the Galil card to supply that. The +/- 10 V is a velocity signal. So if the position loop is closed in the controller how does it know where to stop, if it is not sent a position signal.
I must admit that I had a bit of tunnel vision and did not really consider changing the motors. I have had the mill for 10/12 years which had been owned by a friend since new. It came fitted with an Anilam Crusader CNC from new. It came to me with a complete spare set of motors, drivers and slides. However, the controller was way outdated and not user friendly. So my initial motivation was to replace the controller and that is what I focused on, changing the "good" stuff was not considered.
At the time there did not seem to be many options open to me and I settled on the Galil and Mach3. The Mach4/Galil plugin was not available then. I never liked Mach3 and recently it gave me a lot of hassle so I am revisiting the idea of using mach4 with the recommended higher spec card. Again I only considered the controller side. However, your comments have widened my horizon somewhat.
If I replace the motors and drivers, as you suggest, then is a PC based system the best way to control them? Would I not be better off getting an all in one controller/user-interface panel? To stay with a PC system I would want to make a switch panel, including an MPG and speed and feed controls to get away from constant mouse usage, then there are mach licences etc. I would need to replace my 32 bit computer with a 64 bit machine to run the Galil libraries etc. Without those cash and time expenses it would not be too onerous to go for a complete controller panel.
For a giggle I attach a pic of the old Anilam controller.