Well it seems it is lack of current, this was run at 30A...
Its pretty good I think, I have axis wobble to fix but the cut is clean there is no dross front or back apart from a small amount where it slowed down for the corners.
Still 100% better than the first go.
Although I am happier now, I still fail to see why 20A will cut an excellent straight line but produce so much dross and crap on a simple shape at similar speeds??
Oh, and I still need to fix the pierce delay issue, I have 0.1s set but its holding so long that the torch starts popping before moving due to lack of metal in front of it.