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Topics - Rimmel

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11
General Mach Discussion / Mach3 crashes using LPT but not USB
« on: July 01, 2016, 05:55:12 AM »
Hi, I until recently have been using a UC100 usb notion controller. However due to technical problems have had to go back to using the LPT1 port.

When using the USB I could leave the mahine on for days or weeks without a single problem, howveer since changing to back the LPT1 the WinXP machine crashes (locks up completely) at least once every 24 hours.

Using:
Mach3  062 
LPT1 0x378  ECP mode
25000hz

Anuy ideas?

thanks
Rimmel

12
General Mach Discussion / Mach3 m1076.m1s problem
« on: June 17, 2016, 11:54:51 AM »
Having a problem with the m1076.m1s macro.

If I repeated use the G76 macro in gcode (use G76 the same gcode file over and over) to create a parallel thread, then randomly the thread starts with a tapered thread and then half way though switches back to a parallel thread. It does it in such a way as to damage the tooling though. It seems the tapered setting is being cached somewhere????

I'm using Mach3 062.

Question for a mach3 dev or similar:-

How can I disable tapered threading completely in the m1076.m1s macro? (do not envisage using tapered threads). E.g hard coding "T0" (taper 0). I am a programmer so I just need to know what to set.

thanks
Rimmel

13
Mach4 General Discussion / Mach 4 Turn UC100 questions
« on: June 17, 2016, 08:30:55 AM »
1) UC100 support?

2) USB Shuttle Pro support?

3) Wizards? Are there any wizards for turning/threading etc like in Mach3

thanks

14
Hi, I have been trying to set up a few internal boring/threading tools for mach3.

Usually I set up my main tool using a led touch tool and then set up the other tools accordingly - easy.

But then I get to internal tools, setting the Z axis is the same - but how would I set the X axis as it is internal?

I thought of touching the back of the part and setting it to the negative of the front, but that then throws it all off as Mach3 then changes the offsets for the main tool. I need to be able to set the x axis of the second (internal tool) without changing the offset on the main tool????? (is that right).

Any help really appreciated

15
OK, so being very new to Mach3, G-Code and CNC in general - in recent months I have been experimenting with different CAM applications, Mach3 wizards and generally editing G-Code.

I've found that the mixture of the Mach3 Wizards, Cambam and manual splicing of the G-Code seems to work well for my small needs. However being new to it all, I have found that line numbers in the g-code for mach3 help a lot for finding little bugs in said g-code invaluable. But then manually editing the g-code messes up the numbering etc

With this in mind I looked around for a g-code line number adding and removal tool - but couldn't find one that wasn't part of a ¬£million suite  >:(

So I knocked up a quick application in C# VS2013 .Net framework 4.5 (took 30 mins).

features:
1) Adds or removes line numbering in g-gode
2) It makes the changes in the text window only - until the SAVE button is pressed.
3) Ignores blank lines
4) Ignores comment lines - lines that start (.  e.g.   "( Toolchange )"
5) Supports .NC (cambam), .Tap and .txt files
6) Preloads numbers for formatting with zeros by counting how many lines are contained in the who g-code. e.g. if the g-code has 677 lines then that is 3 characters long. So the numbering would start "N001" to "N677". The two zeros are placed in the numbering to maintain formatting of the main code.
Example for 681 line code at start:
Code: [Select]
(Rimmel)
( Shuttle 7/28/2014 1:17:05 PM )
N001 G18 G21 G90 G91.1 G64 G40
N002 G94
N003 G0 Z50.0
N004 G0 X50.0
N005 M6 T0101 ( Tool 01)
N006 G0 Z1.0
N007 G0 X15.0
N008 M0 (STOP - Adjust workpiece)
( FACING )
N009 G0 Z50.0
N010 G0 X50.0
N011 G4 P2
N012 M3 S800
N013 M8
N014 G4 P3

N015 G0 Z0.8
N016 G0 X17.0
N017 G1 F8.0 X15.9
N018 G1 F50 X0
N019 G0 Z1.0
N020 G0 X17.0


Example for 681 line code at middle:
Code: [Select]
N090 G1 F50.0 Z-39.0287
N091 G0 X17.0
N092 G0 Z0.0
N093 G0 X15.6
N094 G1 F8.0 X15.4
N095 G1 F50.0 Z-0.2909
N096 G0 X17.0
N097 G0 Z-35.7987
N098 G0 X15.6
N099 G1 F8.0 X15.4
N100 G1 F50.0 Z-39.0234
N101 G0 X17.0
N102 G0 Z0.0
N103 G0 X15.5
N104 G1 F8.0 X15.3
N105 G1 F50.0 Z-0.2415
N106 G0 X17.0
N107 G0 Z-35.9302
N108 G0 X15.5
N109 G1 F8.0 X15.3
N110 G1 F50.0 Z-39.0181
N111 G0 X17.0
N112 G0 Z0.0
N113 G0 X15.4
N114 G1 F8.0 X15.2
N115 G1 F50.0 Z-0.198
N116 G0 X17.0
N117 G0 Z-36.0618
N118 G0 X15.4
N119 G1 F8.0 X15.2
N120 G1 F50.0 Z-39.0129
N121 G0 X17.0
N122 G0 Z0.0
N123 G0 X15.3

Example for 681 line code at end:
Code: [Select]
N659 G2 X16.0 Z-1.0 I-0.05 K-0.0021
N660 G1 Z-35.0
N661 G2 X15.9935 Z-35.0178 I-0.05 K0.0
N662 G1 X14.1 Z-37.5092
N663 G1 Z-38.955
N664 G1 X15.9105 Z-39.0503
( Finishing )
N665 S800
N666 G0 X17.0
N667 G0 Z0.1
N668 G0 X11.95
N669 G1 F8.0 Z0.0
N670 G1 F8.0 X11.8
N671 G1 F30.0 X13.8
N672 G2 X15.9 Z-1.0 I0.0061 K-1.0449
N673 G1 Z-35.0
N674 G1 X14.0 Z-37.5
N675 G1 Z-39.0
N676 G1 X15.9 Z-39.1
N677 G0 X50.0
N678 G0 Z50.0
N679 M5
N680 M9
N681 M30

If the g-code was 10789 lines long the numbering would start N00001. Like I say simply down for formatting the g-code for myself for easy reading. When the g-code is bug free I remove the numbering.


Usage:
**** You will need the .Net framework 4.5 installed for this to work.
Unzip program, run, choose file, click add or remove line numbers - when happy click Save. If you don't click save the original file won't be changed.

Program reloads last .tap, .NC, .txt file automatically.


Quick and dirty:
This app doesn't use threading - didn't warrant the time being spent on it.
Minimum error checking - make sure the g-code file isn't in use in mach3 or other editor
Source code available if you want it - any bug just message me.

Disclaimer:
At your own risk  - blah blah blah - make backups of your g-code and don't moan to me if you lose a file.

Like I say I knocked it up for my use but you never know - someone might get some use out of it.

Cheers
Rim

16
General Mach Discussion / Spindle speed crossover eliminating
« on: July 16, 2014, 05:26:57 PM »
Mach3 turn 062 .

I have the spindle setup on a spindle v4 card, all working good - however I have some speed crossover. E.g set the spindle at 300rpm and it will read 280, set to 1600 and it will read 1640, with a sweet spot of approx 800 rpm where s800 yields an actual speed of 800 rpm.

Is there any way or something I am missing to get the crossover lower or even eliminated?

Thanks
Rimmel

17
OK after getting cheesed off entering tool tables on my lathe I decided to create a couple of macros that would let me export and import said tool tables.

I got started after reading Keithorr's original post on here from way back in 2008  http://www.machsupport.com/forum/index.php/topic,4290.20.html

Files:
Export.txt - exports the tool table to semi colon delimited text file called ToolTable.txt to the C:\Mach3 directory
Reset.txt - resets the Mach3 tool table to default
Import.txt - imports previously created Tooltable.txt file

Usage:
Change the text file names to a valid macro file name e.g. M205.m1s and execute

Bugs/Problems:
There seems to be no facility in Mach3 to read or save the Tip Direction or the Post settings in the macros language.

Also the VB Scripting language in Mach3 does not seem to support the Split() function which was a bit of a headache so I had to mackle together a couple of functions to perform the same action with the functions available. One line of code turned into lots  :-\


They are fairly basic with no error checking to speak of. But they may help someone.

Cheers
Rim

PS theres an extra ";" at the end of each line in the tooltable.txt, leave it in - it was easier to make the code work. I could have fixed it but the extra lines of code didn't seem to warrant it.

18
General Mach Discussion / M6 for lathe different for M6 for Mill?
« on: July 07, 2014, 04:24:56 AM »
Hi, just started played with my Mill.

I have noticed that the Mill with take "M6 T01" to change the tool but the Lathe will only take "M6 T0101".

Is this correct? Is there a reason for it? Or am I doing something wrong/missed something?

thanks
Rim

19
Hi, got a Denford Milling machine converted to Mach3, it was running on an AMD desktop but had all sorts of issues with the LPT port. So I was scouting around for an old XP compatible machine when I came across a Dual Core laptop in the cupboard. It has Windows 7 installed on it - so I thought what the hell I'll give a try.

I disabled all non essential services/updates mechanisms, setting the power plan to High performance, disabling sound card etc and initially things went OK. Then after 15 - 20 minutes of starting I would lose control of the Z, Y and A axis. Strangely the X axis was unaffected. This happened 100% of the time.

On many newer (win7 era) laptops and desktops for that matter you cannot disable ACPI in the BIOS (this laptop included) so that wasn't an option - I was just about to give up on it and I read that other people (not mach3 related) who were suffering latency problems whilst gaming disabled the ACPI Battery and their problems went away..

I tried this and haven't had a single problem since. That was 2 days ago and the machine has been running a test program almost 24/7.

It may help someone.

cheers
Rim

20
General Mach Discussion / Mach Mill best version
« on: June 16, 2014, 09:24:38 AM »
I am running a Denford mill with ATC - could some kind gent tell me the best version of mach for a Miller please?

e.g. I was using 066 for the lathe and found out it wasn't good for lathe use, Hood advised 062 and haven't looked back.

So are there any versions to steer clear of?

thanks
Rim

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