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Messages - joeaverage

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2141
General Mach Discussion / Re: Motors / DRO not moving to issued pos
« on: August 09, 2019, 04:47:25 PM »
Hi,
CV, or constant velocity mode is the normal operating mode for CNC mills. The software tries to keep the machine moving as fast
as possible.

When it comes to a right angle corner for instance it will slow as it approaches the corner in preparation to stop exactly
at the corner. In CV mode however it will not stop but take a shortcut and round the corner slightly before accelerating
away from the corner at 900 to its approach.

You can stop the corner rounding by going to 'Exact Stop' mode, which exactly as described would stop at the corner before moving
away in the new direction. This tends to result in the machine jerking around and long cycle times. For this reason CV mode is
preferred.

There are a number of settings that can be made to CV mode that will allow somewhat closer toolpath following but the
single most important measure is machine acceleration.

If a machine is to cut a right angle corner accurately and quickly it will need to decelerate quickly and the accelerate quickly
away in the new direction. Thus you are encouraged to build and tune your machine to exhibit the highest acceleration your motors
and machine construction can attain without flexing.

Acceleration is probably more important than maximum axis velocity with respect to cycle times and is certainly more important
to tool path following.

Craig

2142
Hi,
if you have a favoured screen set complete with all your screen tweaks/edits it should have an individualized name.
If you left it with a standard name, say wx4.set for example then when you update to the latest build it will get overwritten
with the newest latest and greatest wx4.set. An individualized copy say Mywx4.set will still exist without alteration
after an update.

Craig

2143
General Mach Discussion / Re: Mach3 not machining to scale
« on: August 09, 2019, 04:27:04 AM »
Hi,
is it 1/20th scale....or could it be 1/25th scale....or 1/25.4th scale to be precise. If so the machine is interpreting the Gocde
as millimeter scale but the Gcode is written in inch scale, ie the object turns out 1/25.4 th of full size.

Craig

2144
Hi,
I've seen the input in the Mach4 plugin but unfamiliar with the Mach3 plugin.

Craig

2145
Hi Peter,

Quote
My lathe has a 2000 ppr encoder on it that’s currently not being used.

I have read how Andy (Warp9) describes the process of how the ESS reads and interprets a spindle encoder.

It times between successive pulses. Thus with a high resolution encoder the time between pulses is very short and the limited timing resolution
counts against accuracy. Alternatively fewer pulses allow for greater timing accuracy at the expense of  speed refresh rate. The logical extreme
is an index pulse alone, maximum time between pulses for great timing accuracy but insufficent refreshes to combat spindle speed droop that Roger describes.

The ESS requires both an Index signal for synchronisation AND either A or B channel of an incremental encoder.

May I suggest that you try your encoder. I understand that 2000 lines represents about the upper limit where the ESS can still give meaningful speed measurements.

Craig

2147
Hi,
this post should be on the Mach4 General discussion board, I would guess that tweakie will shift it.

Quote
On our previous mach 3 system/computer THC was:
THC on port 2 Pin 8
THC up port 2 pin 7
THC down port 2 Pin 6

Clearly you had a second port in your previous installation and that second port was configured with pins 2-9 as inputs.
this gives you plenty for homes,limits and THC inputs.

The UC100 has only one port and must be configured with pins 2-9 as outputs (for motor outputs) leaving only
pins 10-13,15 as inputs. You are going to struggle because now you only have five inputs for all the homes, limits,
probes and THC.

You really need a board with more inputs.The UC300 from the same company has 85 inputs/outputs.
Note however that the UC100 or the UC300 do not support realtime THC. They should work with Mach4s script based THC,
but not realtime.

The Ethernet SmoothStepper has recently been upgraded to realtime THC and is worthy of consideration as it gives you the choice
of realtime THC OR script based THC.

Notwithstanding the limited input capacity of your motion controller you should be able to get it work. When you run the Gcode
does the X and Y axes move as normal, that is trace around the shape you wished cut? If so then clearly the X and Y axes are assigned
to and connected to the correct motors.

If you jog the torch up or down (using the jog arrows) does the Z axis go up or down? If it does then the Z axis is correctly assigned
and connected.

If both of these conditions are true then it suggests a problem with the controller. In particular the THC feature is enacted by an out-of-band axis
which if you like is piggy-backed on to the Z axis.Some controllers cannot handle out of band axes. Chaticone gives a good description of how Mach4s
script based THC works. I will try to find his explanation.

Craig


2148
Mach4 General Discussion / Re: Creating M-Code to activate Outputs
« on: August 08, 2019, 12:11:52 AM »
Hi,
h'mmmm....I might wait until smurph, Chaoticone or Daz read this post....I'd guess they know abit more about it.

What build Mach are you using?

Craig

2149
Mach4 General Discussion / Re: Creating M-Code to activate Outputs
« on: August 08, 2019, 12:06:37 AM »
Hi,
well that a mystery to me, I ran this macro last night through the debugger and MDI and it worked in both instances.

Sounds like some part of the Mach installation is missing.

Craig

2150
Mach4 General Discussion / Re: when to use rc = ?
« on: August 07, 2019, 09:59:14 PM »
Hi,
yes that is correct.

A list of return codes and there numerical representation is found here:

https://www.machsupport.com/forum/index.php?topic=40051.0

Craig

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