Hi Gary,
Welcome to the forum.
Sounds like a very interesting machine you and your grandson are building.
Tweakie.
Tweakie, I see you have done lots of really interesting stuff. I finally got the machine up and running, and I've been busy using it to make parts for a more robust spindle than the Sherline I initially installed. I have a 2-1/4 hp router mounted right now for cutting aluminum. 14K rpm with a 1/4" endmill really blasts out the chips compared to the Sherline. I almost have the regular spindle done with Tormach tooling, driven by a 1-3/4 hp treadmill motor. I added a Tormach 0XA toolpost for lathe turning behind the mill spindle, and I have a Harbor Freight lathe spindle, bed and tailstock that bolts down to the table.
Of course, without pictures it's not real.
Try:
http://s811.photobucket.com/user/garyhlucas/library/?view=recent&page=1Gary H. Lucas