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« on: December 12, 2014, 12:13:53 AM »
Rich
Using a DXF like this one, where for each tool used, a large gap exists in the profile to be processed, some additional lines in the DXF may be required. Most DXF's do not require any additions. An advantage of having to select what is cut, is additional vectors are ignored.
2 approaches spring to mind for this job.
First approach - plunge cutting with a square ended parting tool - move the left hand faces a distance equal to the tool width (and trim excess line lengths). This can then be machined in 1 hit. I have used this method for finned cylinders. (Always leave original profile intact on another layer to check work).
Second approach (as used here) is to add 2 lines into the central slot (and break the intersecting line at the 1 inch dia). A left and right sharp knife tool may then be used to cut the profile in 2 steps.
As can be seen in the jpg, the job can be cut without gouging (also machined additional length beyond the profile to allow for parting off if reqd).
The profile was mirrored around X zero to make picking it out easier from the toolpaths.
I did find a couple of issues that need adjustment when processing imperial work, when playing with this, like the grid size of 1 inch in the dxf processor - will fix.