3514
« on: November 22, 2012, 06:51:18 PM »
One of your pictures show what looks like limit wires having the shields going to the frame. Bad idea. Another picture show s the back of the controller and shields going to the supply earth AND you ALSO looped pairs together at the controll box THERE was serious grnd loops.
The idae of star point grounding is that ALL sheilds lead to ONE terminal point at the EARTH GROUND.
In one post you talk of the motor frames and sheilds being CHARGED with voltage. That means you have crossed the DC common and grnds somewhere. and you have a current loop leaking voltage back to earth ground.
You really need to start over. Earth Ground is NOT DC common and not AC neutral. TH earth ground is a last chance safety to help keep you from frying yourself when something shorts and you are touching the machine .
Earth ground is also a place to drain any noise that accumalates in the wiring sheilds. You never want to piggy back grounds to easch other or to DC comm or AC neutral.
I would start from the begining. Surely you have the wiring schematic for the controller. Wire it as the drawing THEN check for stray voltages. THERE should NOT be any anywhere. IF there are find out WHERE it is coming from. You could have a miss wired control box that is bleeding voltage out to chassis grnd inside the controller. A GOOD RMS voltmeter is your friend.
The problem could also be the SUPPLY side of the machine someone COULD have mis wired a neutral to a grnd somewhere in that curcuit and YOU are getting the backfeed at the plug.
BUT rest assure you have a problem somwhere and it could get deadly at some point.
Trying to trouble shoot your electrical problem from thousands of miles away is like fishing with rocks.
I would start at the wall plug and start adding on componets and work your way out untill the problem showed up, then fix it. Look for stray voltage from the chassis/case/frame back to earth ground. Seeing as you have already let some magic smoke OUT it could be from anywhere or from a damaged component inside the boxes.
(;-) TP