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« on: November 29, 2010, 11:50:08 AM »
You should be able to control the THC with just the PLC. Yiou would need some communication between MACH and the THC so it would know when initial heaght has been set. Initial height can be set with just a timer, go down until the switch contact opens, raise for some amount of time, stop motion and tell MACH that the torch is in position. Another timer can be used to raise the torch when the THC run is turned off by MACH. The PLC will work for a THC with just about any type of motor - yiou could use a reversable AC motor, or a DC motor - you would have to use relays to control either - Pheonix contact made some small din rail mounted relay modules that worked real well. If you have 2 analog inputs you could use a potentiometer to set your arc voltage.
I have used an Omron CP1-H PLC to control a THC using stepper motors and it worked well. A stepper interface might work with the DL06, but there is a problem with most PLC's that they don't like the step commands changed while in a move. The Omron PLC has a nice workaround and lets the motion commands be changed on the fly.
Analog output could be used but unless you can program a proper deadband in the motor drive you will have to deal with creep in the THC when it should be sitting stationary.
I would think that it would be easier to treat the THC as a seperate component and not try to control the height with MACH because the height doesn't have a good number as it is relative to what is happenenig between the torch and the plate.