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« on: October 15, 2015, 07:24:04 AM »
Hi everyone! I've followed several sites about doing a similar conversion, and i am slowly building up the confidence to convert mine. I purchased mine about a month ago and was told everything worked. Upon studying its manual I slowly became familiar with how to somewhat set up this machine using its very outdated controller. To my disappointment there was several buttons on the controller that wouldn't work. I have tried a couple different attempts to fix it without any luck so I am now leaning more towards the conversion since I have yet to even play with this machine.
I would like to follow the footsteps of a couple of different guys on those sites as for the electronics they have picked out, however I do have several questions. I've built 3 small benchtop mill and lathes before but only using cheap Chinese steppers/drivers. So far everything is holding up but being as how I've spent a bit of money on this machine alone I'd like to give it decent quality electronics.
I apologize in advance if my questions seem too "newbie" but I just want to be sure I'm on the correct path.
I've copied this from another site from a guy I believe his name was MRM
He wrote what he has purchased:
1. Bardac 1600i
2. G540 Stepper Controller
3. 48V w/ 24V/5V Keling Power Supply
4. C10 bi-directional break-out-board
5. 20A EMI Filter
Here is some of my concerns
Bardac 1600i is what you would use to control the spindle correct? Will I also need some sort of index pulse card to know the spindles location? Also is the bardac literally $600+ or am I seeing things? Why can't we use the original or won't it communicate with mach 3?
The g540 controller seems very popular and nice quality. Will that control both the z and x or will I need to purchase 2 of these?
The power supply seems self explanatory
The c10 break out board. Will it be able to control things like the turret, coolant, limit switches ext... ?
What exactly is a 20a EMI filter?
I've read on some of those posts that someone has a script written for the turret movement in mach 3 so hopefully I can eventually retrieve that as well in the near future if I can get moving on this project.
I'll post some pictures in a couple minutes of its current condition. Thank you to whoever can help me out in this