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« on: January 27, 2010, 12:10:22 AM »
I bought one of zarzuls cameras with the shaft mount. I had a heck of a time trying to adjust it last night. Never could get it as close as I wanted. I studied it a bit after work today, and decided to make the two side screws set a little more uniformly off to each side of the camera. It took me about 15 -20 minutes after that to get it zeroed in pretty darn good. It bisects the tiniest construction lines I could draw on a piece of paper as perfectly as I can see to do at a range of about .375 from the work surface. I can see spatter of the graphite on both sides of the cross hairs at 0, 90, & 180. Looking at the gap in my caliper and comparing it to my lines I'm guessing my line width right at or a touch over .001. That would make this setup within .001 plus machine lash and spindle runout.
Its pretty cool.
Then just for the heck of it I setup some clamping hardware on the mill table. I set a pair of perpendicular stops on the table at one end using my old square and rock method. Then I set my small vise on the table using the camera to zero it. Wow its fast. Set one and and put the cross hairs on one end of the fix jaw. Set soft zeros at that view. Zip to the other end of the jaw and adjust the vise position to match. Hit goto zero and if its still on the mark its square. I had to go back and fourth about three times total, but it was super fast. Way faster than using a mechanical edge finder. Atleast for me.
It also showed me I need to surface my fixed vise jaw. LOL.
Its pretty cool as an inspection camera too. Shows all the imperfections and irregularities that you normally think are perfect even when using a magnifying glass.