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Messages - Graham Waterworth

2481
General Mach Discussion / Re: Spindle orientation
« on: September 18, 2006, 06:01:58 PM »
I see, can't argue with that.  It was not a criticism just a thought.

Graham.

2482
General Mach Discussion / Re: Spindle orientation
« on: September 18, 2006, 05:51:12 PM »
Hi Chad,

are you sure it was for the spindle,  some of the more modern lathes use servos for the turret.

anyway thanks for your input, I hope your wrong.

Graham.

2483
General Mach Discussion / Spindle orientation
« on: September 18, 2006, 05:30:16 PM »
Hi all,

can any body give me any idea how to orientate a lathe spindle and lock it in position, a bit like a tool changer on a mill dose.  The motor is DC and has a index pulse for surface speed.  I have worked out how to lock the spindle but how do I get it to stop in the same place every time.  On industrial mills you can call M19 to orientate the spindle and then it is locked magnetically I think.

All ideas welcome, but the simpler the better.

Graham.

2484
Tangent Corner / Re: Denford Orac problem
« on: August 16, 2006, 06:15:09 PM »
Hi,

have a look at the chuck it may be warn and only gripping on the back of the jaws (see picture)

You can check this with a feeler gauge while gripping a hard lump of stock, a milling cutter shank would work well

make sure the jaw is gripping all the way along the stock and see if you can get the feeler in the front edge between the jaws and the stock.

if you can then its new chuck time.

Graham.

2485
Tangent Corner / Re: Denford Orac problem
« on: August 16, 2006, 04:14:45 AM »
Hi,

is the tool a 90 degree approch type.  e.g.  if you touch the tool on the face of one of the chuck jaws, can you see the back edge of the tip touching the jaw.

for CNC turning you are best using 93 to 95 degree approch tools.  Or you can lock the tool in at a very slight angle so the back edge of the tip is clear of the work.

Graham.

2486
General Mach Discussion / Re: VFD recommendation
« on: August 15, 2006, 04:22:00 AM »
Hi Ian,

do you have any part numbers for the unit you are using.

Thanks

Graham.

2487
General Mach Discussion / Re: G54 offsets questions
« on: August 14, 2006, 04:46:15 AM »
Mike,

G54 is also active just the same way as G92.

Graham.

2488
General Mach Discussion / Re: G54 offsets questions
« on: August 13, 2006, 04:48:35 AM »
Hi Mike,

there is nothing wrong with using G92 as a datum point, that is what it is for,  changing to G54 will not improve the accuracy of the homing switches.  The main advantage of using G54-G59 is that you can change from one datum point to another in program.

e.g.

If you have two fixtures on your table you can have one datum at G54 and the second one on datum G55.  The code would be something like this :-

G20 G40 G80 Etc
(STANDARD SETUP LINES)
G54 G00 G90 G43 X0 Y0 Z1. H1 (MOVE TO FIXTURE 1 AND DRILL A HOLE AT X0 Y0)
S1000 M3
Z.1
G01 Z-.25 F2.
G00 Z1.
G55 X0 Y1. Z1. (MOVE TO SECOND FIXTURE AND DRILL A HOLE AT X0 Y1.)
Z.1
G01 Z-.25 F2.
G00 Z1.
M30

To set the fixture datums you go to 'Operator' and 'Fixtures' off the window menu.  You will see listed in the new window a list down the left hand side the top 6 are marked G54 to G59 all you have to do is set your X,Y,Z,A values into the corresponding row.  These values are the same as the known position for your G92

Remove all G92 commands from your code including the X,Y,Z and A and just enter a G54 instead.  This will then tell mach to use the G54 datums stored in the fixture list.

The advantage of this is that if you have more than one program that uses your indexer and the datum point for each program is the same then you don't have to worry about changing the G92's in each program.  They will all use the same G54 setting in the fixture list.

I hope this helps.

Graham.



2489
General Mach Discussion / Re: strange holes
« on: August 11, 2006, 04:06:18 AM »
In the picture on your first post,  are the 'stange holes' where the cutter starts cuttting that section?


2490
General Mach Discussion / Re: strange holes
« on: August 10, 2006, 04:15:44 AM »
Are all the holes at the Z plunge in point of all the different cut sections?

Graham.