5110
« on: January 20, 2010, 08:59:24 AM »
I am really looking for is finer accuracy in repeatable positioning
This will can be had via mechanical gearing. ie resolution ( 1/steps per unit ) provided the rest of the system
is up to par with it. Even if all was perfect, like spunk said, you still will get a mark because of the spindle/ tool runout.
The end of a mill will shear the metal differently than the side of the mill. Heck, you have a little from the spindle +the collet+at the end of the tool= a run out far greater than the positioning accuracy. Add to that just how tight the spindle is in the head , etc. You can experiment by comparing a single plunge cut to say multiple finishing passes ( where the finish pass is just about cutting air).
It's a matter of degree and don't think you will ever make that mark go away completely.
Put an indicator on the end of say a ground stock in place of a cutter. Just push lightly with your finger ( about 5- 10 lbs of force ) then try again pushing a little harder and note the difference in indicator readings. That gives you a flavor of how the cutting force will affect the surface finish somewhat.
RICH