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Show"N"Tell ( Your Machines) / Re: CNC Portable Milling Machine in 15 Days
« on: May 28, 2014, 06:57:52 AM »
It's the 15th day of our project. Backlash on all the 3 axes is checked. It is less than 0.01 mm. Not bad. We run a quick setup for hooking up the hydraulic spindle with our controller. The 4 core shielded cable from Khalid comes in handy once again. After checking all the stuff for the last time we shift the machine to the machine shop. A mounting plate for the machine is ready there. We decide to do the first test run on the mounting plate itself. The machine is bolted onto the mounting plate and a 3/4" 4-flute endmill tool of HSCo is mounted in the spindle. Checked the spindle rotation direction. It is rotating in the wrong direction. Switch over the supply pipes and now the direction is OK. A 50x50x20 mm pocket machining G-code is generated on Mastercam and loaded in the controller. Centered the plate, touched it with tool and all the three axes made zero. Depth of cut is set at 1 mm and we start the cut. Machining feed rate set to 200 mm per minute, spindle rpm is 300 (won't go above that). It makes a couple of cuts. So far so good. (see the video in the first post of this thread). After 3 or 4 cuts we notice an undercut on the corners. We check the structure deflection on all the slides. It's not noticeable with a dial indicator. So it must be tool deflection due to extra long adapter and conventional milling cuts we programmed. All my doubts about the machine structure not being strong enough are washed away. Must congratulate Khalid for carrying out a job perfectly.
Checked the load on the servo drives during cutting. It goes upto a max 30% on all the drives. Our guesses for the motor size have also paid off. Now the only job remaining is to mount the machine vertically (the way it was designed to be used) and do the machining which it is supposed to do. We'll do it after lunch. This was the meal I enjoyed the most on that trip .
Checked the load on the servo drives during cutting. It goes upto a max 30% on all the drives. Our guesses for the motor size have also paid off. Now the only job remaining is to mount the machine vertically (the way it was designed to be used) and do the machining which it is supposed to do. We'll do it after lunch. This was the meal I enjoyed the most on that trip .