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Messages - fixittt

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131
Show"N"Tell ( Your Machines) / Re: mach3 3D printer
« on: September 13, 2015, 01:44:30 PM »
garyhlucas

my 4030 router also has ball screws on the X and Y.  Unsuported rails though, so it does rock and flex a bit.

132
Show"N"Tell ( Your Machines) / Re: mach3 3D printer
« on: September 13, 2015, 01:32:37 PM »
well it finally finished. 54 hours.  I forgot to wire up the fan that cools the filament as it comes out of the nozzle.  So there will need to be alot of clean up.  I included a picture of the wiper pillar that it prints before each layer of the model to clean the nozzle.  Looking at the banding, you can see where the temps got up to 90 degrees inside my shop. 

133
Show"N"Tell ( Your Machines) / Re: mach3 3D printer
« on: September 13, 2015, 01:14:04 PM »
last setting that didt make it in.

134
Show"N"Tell ( Your Machines) / Re: mach3 3D printer
« on: September 13, 2015, 01:13:07 PM »
Kisslicer settings

135
Show"N"Tell ( Your Machines) / Re: mach3 3D printer
« on: September 12, 2015, 09:32:33 AM »
1.5 million lines of code so far.

136
Show"N"Tell ( Your Machines) / Re: mach3 3D printer
« on: September 12, 2015, 02:29:17 AM »
I am a little over 30 hours in now.  About the half way point.  I honestly expected something to quit.  Filament issues, heat issues, drive wheel clog.  You know, anything.
I did run into an issue this afternoon, it got about 90 degrees in my little shop building.  I noticed that the filament was sagging and was generally rough.  Tried adding a fan to blow air across the whole router.  Turned the heat down a bit on the nozzle as well.  I think it got to cool as the filament stopped flowing.  took me a few seconds to get the heat cranked up and get ooze oozing again.  I am also testing different heat settings on the nozzle.  Make a small change and let it print an hour or so.  This way I can see what changes where made in the layers of the model when its done.   I am getting some good data from this print test.  The power to the heater block is nothing more then a small transformer and a home light dimmer switch.  No way of actually measuring temps.  So I have my volt meter attached to the wires going to the heater so I can get a voltage range and see which voltages gives nice smooth walls with the fewest strings.

My shop is actually in our neighbors yard.  So I have to go outside, next door and into the detached shop.  Sure its only 100 ft away, but I like to think I am efficient.  I have a PC in the shop with a quick cam trained onto the mill.  I use teamviewer to remote into it and watch it near real time.

137
Show"N"Tell ( Your Machines) / Re: mach3 3D printer
« on: September 12, 2015, 01:57:33 AM »
Its got me wondering, If anyone has ran more then 2.3 million lines of code through Mach in a single code.  I have done 1.3 million before.  But not almost double that.

138
Show"N"Tell ( Your Machines) / Re: mach3 3D printer
« on: September 12, 2015, 01:43:24 AM »
Got the code into mach 3.......  over 2 million lines of code.
pressed go and hoped for the best.

As of this writing, the machine has been going for over 30 hours.  Funny how mach 3`s elapsed time actually counts days, hours, minutes, seconds.

139
Show"N"Tell ( Your Machines) / Re: mach3 3D printer
« on: September 12, 2015, 01:39:08 AM »
So the 3d printer project got shelved for about a year.
I decided to bring it back to life as it was before.  I ran into a very big problem.  The printer volume was very small.  3.5 inches square.  While frustrated, I looked over at my Chinese 3040 router and ......... well...... yeah.
Used the router to make a platform for the print head.  Used my lathe to make the bar to fit into the spindle block.  So now I can swap out print head, spindle in minutes.
The punisher skull was the first "test" print and everything went beautiful.  So me being me.... I wanted something bigger.  Go big or go home.
Found a V8 engine block on thingiverse, sliced it, crashed KISSlicer64bit a few times and went back to the good old 32 bit version.  It chewed on the 5 1/2 inch long model for a while then spit me out a 63 meg gcode file for Mach3 to spew.

140
General Mach Discussion / Re: Motor stall killing me!
« on: August 06, 2015, 10:53:08 AM »
The Xylotex drive is very bad about harmonic resonence. Especially with 20 tpi screws.  I delt with that for years before switching over to a G540.  I finally had to build dampeners for the machine.  When i watched your video, Especially at the end I could hear the motor lock up and whine.

https://www.youtube.com/watch?v=9RoOZs9LrYo

https://www.youtube.com/watch?v=ivDQTeGuduk

https://www.youtube.com/watch?v=8Am69_F93yA

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