Messages

4571

General Mach Discussion / Re: Setting up the following statement in Mach3 for a CNC3040

« on: April 21, 2014, 08:11:44 AM »

I tend to agree with MC.

Replace the controller with something which is better quality and has good support - the Gecko G540 comes to mind http://www.geckodrive.com/geckodrive-step-motor-drives/g540.html 

Tweakie.

4572

General Mach Discussion / Re: Machine wont zero after Homing

« on: April 20, 2014, 05:06:28 AM »

Hi Piccyman,

Those Velocity and Acceleration settings are fine also although I think you may run into problems with the axes mass if fitting a Porter-Cable style of router spindle.

In my view, the object of the exercise is not to have the fastest machine on the planet but rather the most accurate and reliable.

You may want to look again at your ‘steps per unit’ as according to my calculations…

20 tooth pulley, 3mm pitch belt, 200 steps per rev stepper, 1/16 micro-stepping equates to 53.3333… steps per mm.

36 tooth pulley, 2mm pitch belt, 200 steps per rev stepper, 1/16 micro-stepping equates to 44.4444… steps per mm.

This, of course, assumes that your belt is accurate (has not stretched etc.).

Tweakie.

4573

General Mach Discussion / Re: Machine wont zero after Homing

« on: April 20, 2014, 03:58:45 AM »

Hi Martin,

Again, just my opinion…

Despite what you may have been told you do need to replace your inputs, switch wiring with shielded cables.
Looking at your pics you also need to change your ‘PSU to drivers’ wiring with a more substantial size of wire and connect ‘point to point’ not ‘daisy chained’.

Your Velocity and Acceleration settings look fine.

Tweakie.

4574

General Mach Discussion / Re: Hi, Where can i get the wiring diagram to the board of a CNC 3040?

« on: April 19, 2014, 05:41:29 AM »

I would check these components (circled red).

Tweakie.

4575

General Mach Discussion / Re: Machine wont zero after Homing

« on: April 19, 2014, 05:26:56 AM »

Hi Martin,

Sorry to hear that you are having problems getting everything to run correctly.

Just to be sure - you have set motor directions so that the origin (X zero – Y zero) is with the cutter at the bottom left hand corner of the work ??

It’s open to debate but this is what I would suggest…

Initially, I would recommend setting up your motor tuning steps per unit using 1/8 micro-stepping (there is little or no advantage in going to 1/16).
Set your motor current so that the motors will run warm to the touch but not so hot that you cannot hold your hand on them with comfort.

Check your wiring runs…
Inputs (limit / home switches, e-stop etc.) should be connected using shielded wiring, with the shield connected to a single point earth at the controller end. All other earth connections, including the machine frame, should connect to this single point earth. (If your wiring looks like a rats nest then that is asking for problems).

Mains wiring should be routed separately to the signal wiring (Inputs).

Perhaps posting a picture of what you have at present (layout of the wiring) may help with suggestions.

Hope this is of assistance,

Tweakie.

4576

General Mach Discussion / Re: Hi, Where can i get the wiring diagram to the board of a CNC 3040?

« on: April 19, 2014, 03:33:00 AM »

I would suspect that the IFR630 (or one of it’s control components) has become short circuit.

Please forgive me, I don't mean any disrespect, but better quality electronics may be the way forward.

Tweakie.

4577

Tangent Corner / How to play your CNC.

« on: April 16, 2014, 05:05:55 AM »

Previously linked to by GrandpawB on the OpenBuilds forum this Midi to GCode online converter produces surprisingly accurate results. http://en.homeconstructor.de/converter-convert-music-in-g-code.html

Just a bit of fun.

Tweakie

4578

General Mach Discussion / Re: Noob Configuration Help

« on: April 16, 2014, 02:52:23 AM »

Hi Wagner,

Sorry I can't be of more help but...

The XYDrive website was taken down some time ago and the business seems to have closed.

Personally I would junk the XYDrive stuff and fit new parts.

Tweakie.

4579

Show"N"Tell ( What you have made with your CNC machine.) / Re: Rohm Air Pistol Valve Cap

« on: April 15, 2014, 10:59:22 AM »

Excellent work Nick. 

Tweakie.

4580

General Mach Discussion / Re: Mach3 problems

« on: April 15, 2014, 05:46:07 AM »

Thanks Craig, I would be most interested to hear their explanation.

Tweakie.