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« on: July 03, 2014, 02:15:01 AM »
Hi BLM,
Just my opinion...
The genuine USB Smooth Stepper is manufactured by Warp9 - what you have is a Chinese imitation which, I am led to believe, is inferior in many respects and this may be the root cause of your problem.
It appears you have destroyed some of the inputs so I think you should consider a new board is necessary and perhaps also consider using additional opto-isolators for your inputs in order to protect a new board from similar damage.
It may be a voltage spike type of problem in which case check all your wiring, earthing and grounding in particular the way in which you have earthed the various components of the whole system - ideally a single point earth (star), avoiding any earth loops would be preferable and treat earth and signal GND as two separate circuits.
Hope this helps.
Tweakie.