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« on: January 17, 2018, 06:24:10 PM »
WHAT A PITA!! Got it figured out. Hope this helps someone else.
First off, using the latest release. Clicking on Set X Offset doesn't work. It give some random number that doesn't relate to anything else.
Here is my procedure, it works and is very accurate.
1. MDI T0101 > Cycle Start > Set Home Referencing > Meaning turning the machine on and homing accurately where your starting position will always be. This involves using the Ref All Axes button so when you click Machine Pos Toggle both DROs read Zero.
2. Now Type Zero in Your DROs. (make sure you're not still in Machine Pos Toggle).
3. Open Tool Table > Zero out all fields in Tool Table - Might not be necessary, but because of some of the quirks in Mach 4 type 0 in the input box > Click on one of the fields and click Input > Close Tool Table.
4. Chuck up a piece of stock 1" in diameter or so.
5. Make a face cut with T0101 > Click Zero Fixture Z.
6. Bring your tool where you want to make a cut on the X axis > Take that X Dro reading and type it into the MDI (Example X DRO reads -4.456" - type MDI X-4.456) > make the cut along X > move tool clear and then move the cutter back to the X position you just cut with using the MDI you just did.
7. Measure the diameter with a micrometer > Open Tool Table > type in the input box your mic reading > click on the field for Tool 1 X > click the measurement button > Master Tool T0101 has been set.
8. Now type in the MDI and run it G53X0Z0 > the DRO reading for X is now your master number. So now when you ref home when first turning on the machine you will wait until it's done referencing and then type in the X DRO that Master number.
For other tooling:
1. Use Bar Stock > Set T0101 > Face Cut > Zero Fixture Z.
2. Set T0202 > Bring to face at 1 IPM slowly as you turn chuck by hand until it’s prefect. Lots of other ways to do this, I like this way.
3. Open Tool Table and Click Set Z Offset.
4. Move tool to where you want to cut > type X Coord in MDI > Make Cut on X > Move tool clear then move to previous X Position > Measure diameter with Mic.
5. Open Tool Table > Type measurement in input box > Click on Tool X Field and click Measurement.
6. Repeat for other tooling.
Hope that's clear.