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General Mach Discussion / Mach 3 + Featurecam + Drilling / Gouging / Broken Cutter problem
« on: April 29, 2006, 02:29:59 PM »
Hello,
I'm using Featurecam 2006 along with Mach 3 to machine parts.
Post Processor:
(FeatureMILL POST for MACH3 MILL rev1.0 - 03/05/2006)
(MACH3-MILL - rev1.0.CNC)
(NovaLab / CK)
G-Code:
N28625 X0.125 Y0.4 F6.0
N28630 Z0.1
N28635 G81 X0.125 Y0.4 Z-1.1 R0.1 F6.0
N28640 G80
N28645 Z1.2
N28650 X3.575
N28655 Z0.1
N28660 G81 X3.575 Y0.4 Z-1.1 R0.1 F6.0
N28665 G80
N28670 Z1.2
N28675 G91 Z0 M09
N28680 G40 G49 G17 G80 G61 G70 G90 (Inch mode & Exact Stop)
N28685 M91001
N28690 M30
In this case the program is drilling a 1/8" hole with a center cutting end mill. However it seems like the "G80" codes screw up Mach3 and it will skip a line or two of code. That can cause it to not move to the correct X/Y coordinate or not retract the cutter before moving on the X/Y plane causing the tool to gouge the part and break. I've lost three 1/8" extra long end-mills to this problem to a tune of $33 in the last few days.
I'm not a CNC expert, I'm quite the CNC rookie. I do the part design at my friends shop and then cut it at home on my Taig mill. Does anyone know why this is happening? Everything else seems to work great and the accuracy is spot on. These are the very last lines of my 5700 lines of code for a particular part I'm making. It's drilling two holes on a .4 Y center line on a 3.7" long part. It will usually drill the first hole, retract partially and then gouge the part without doing the full retract to Z1.2. I had to move the drill operations to last as it was screwing up one of my slotting operations due to it skipping lines. Thus far I've only had it retract the cutter correctly once and then on my next part it skipped the Z1.2 line and ruined the part. I own a Mach 3 license.
Servos: IM Service with Reducers, Nema 23
Control Board: CNC4PC Breakout Board
Drivers: Gecko G320
Please help.
Thank you!
I'm using Featurecam 2006 along with Mach 3 to machine parts.
Post Processor:
(FeatureMILL POST for MACH3 MILL rev1.0 - 03/05/2006)
(MACH3-MILL - rev1.0.CNC)
(NovaLab / CK)
G-Code:
N28625 X0.125 Y0.4 F6.0
N28630 Z0.1
N28635 G81 X0.125 Y0.4 Z-1.1 R0.1 F6.0
N28640 G80
N28645 Z1.2
N28650 X3.575
N28655 Z0.1
N28660 G81 X3.575 Y0.4 Z-1.1 R0.1 F6.0
N28665 G80
N28670 Z1.2
N28675 G91 Z0 M09
N28680 G40 G49 G17 G80 G61 G70 G90 (Inch mode & Exact Stop)
N28685 M91001
N28690 M30
In this case the program is drilling a 1/8" hole with a center cutting end mill. However it seems like the "G80" codes screw up Mach3 and it will skip a line or two of code. That can cause it to not move to the correct X/Y coordinate or not retract the cutter before moving on the X/Y plane causing the tool to gouge the part and break. I've lost three 1/8" extra long end-mills to this problem to a tune of $33 in the last few days.
I'm not a CNC expert, I'm quite the CNC rookie. I do the part design at my friends shop and then cut it at home on my Taig mill. Does anyone know why this is happening? Everything else seems to work great and the accuracy is spot on. These are the very last lines of my 5700 lines of code for a particular part I'm making. It's drilling two holes on a .4 Y center line on a 3.7" long part. It will usually drill the first hole, retract partially and then gouge the part without doing the full retract to Z1.2. I had to move the drill operations to last as it was screwing up one of my slotting operations due to it skipping lines. Thus far I've only had it retract the cutter correctly once and then on my next part it skipped the Z1.2 line and ruined the part. I own a Mach 3 license.
Servos: IM Service with Reducers, Nema 23
Control Board: CNC4PC Breakout Board
Drivers: Gecko G320
Please help.
Thank you!