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CS-Lab / RYE router Retrofit

« on: March 31, 2013, 04:53:48 PM »

 I am going to use the CSMIO/IP A to retrofit my router, and i would like to share this project from the begin to the end with other persons
My object if is to do the more possible by myself, and i hop it will be helpful for other.

If you think i am posting a the wrong place, feel free to let me know.
Please  apologize me for my English mistake  i am a French dyslexic


I am a 32 years hold wood worker living in Belgium and i Try to Sarto a little bu sines with nested based furniture's.
 
Few years ago i discover on youtube the  cnc machine and from that day, my mind about my job complexly change.
After a long research about how to Build one by myself, i have choose to go for a retrofit.
So, the 01/01/2010  at  00h04 i win my bid on ebay for an 2550x1550mm table size gantry cnc router.

The machine is a 1993  Rye MG2420  gantry router build in England with a Bosch cc100 control er and Bosch servodyn ac servo.
After a big hole in my workshop roof and a giant crane to move the 6000 kg from my neighbours lane, the retrofit job start !

In  first i try to go with Linux EMC2  and Mesa board but it was not possible for me to get some help with Linux and mesa board.
After one year i stop with Emc2 and get  a professional one man company in France specialized with cnc retrofit.
The man develop and build his own softwar and motion controle board working in analogue close loop controle.
The price was affordable for me, about 1250€ for the motion controle system and 40€/h for the job on the machine......
That was the  perfect dream, until work delay .. And.. Delay again, .. Electronic card wont work....  with a very bad after sale service, and a this time the  job is  not done.

So, because i always look the half full glass insted of the half empty, all that past experience learnt me a lot and i feel glad to understand how it work !

But en ought talking, let's go in the fact:

I have, in working order condition :

The complete electrical drawing
Al the documentation for all component

Bosch AC servo drive , SM drive an VM power module.  +/- 10v. Anal.  Encoder
Hsd electro spindle es919 C axis  7 kw iso30
Yaskawa inverter 7,5 kw
Mitsubishi ac servo 200 w for the c axis  
Mitsubishi drive MR-J2S-A20.   +/- 10v. Anal. Encoder
Pnoz
380-220v power supply. ( Spindle fan, Mitsubishi drive )
380-110v power supply. ( Contactor, solenoid )
380-24v power supply  ( aux )
380-24v power supply ( motion controller )

Input

Cycle start
Cycle stop
Vacuum start stop
Dust extration start stop
Spindle clockwise
Spindle counter clockwise
Axis fault
C axis fault
Spindle Inverter fault
X home
Y home
Z home
C axis index
X limite
X limite
Y limite
Y limite
Z limite
Z limite
Hsd Push button tool ejection
Hsd sensor tool locked
Hsd sensor tool ejected
Hsd sensor speed 0
Tool holder magazine parking position  sensor
Tool holder magazine out sensor
Dust shoes up sensor
Dust shoes down sensor
Air supply pressure Stop
Stop

Output


power on  ( contactor for spindle inverter and drive )
Stop
Vacuum pump contactor
Dust extration contactor
Spindle  start stop   clockwise
Spindle start stop  counter clockwise
Axis enable
C axis enable
Hsd  tool ejection
Hsd  solenoid valve
Dust shoes vacuum  solenoid valve
Tool holder magazine solenoid valve


Stop loop. ( Pnoz )

X Y Z limite switch
Spindle, and drive contactor
Mushroom stop x 6
Spindle fault
Hsd thermal switch
Motion control


So i believed the CS- lab product will fit perfectly for my need, i am waiting email answer for me them before to order the controller.
Any advise and future help will be welcome.
 And if some of you use a CSMIO/IP  and could share a wiring machine diagram,  it will help me a lot.


 Happy Easter.

Mael.


Sorry again for my spelling mystakes.