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« on: December 15, 2010, 02:54:01 PM »
a few days ago I was taking off some material (aluminum) 8" x 2.5", DOC was .053 and stepover was at .2188.
I am using a carbide 7/16 em at 6500 rpm feed rate somewhere around 10. This is on a Taig cnc mill. I turned it on and it had made several passes and everything was fine. I left and came back 20 min later and now the machine had moved over 1.5" in Y The tool was where it should be acording to the Mach3 but it was not where I had set it. I uninstalled the mach software and reinstalled the latest version. and now I have cut 2 of these pieces with no problems. today I recut a pocket that needed to be deeper and everhthing worked as should. I changed to a ball mill, set my zero and started to cut and it was wrong. It had moved X .060. I rechecked zero and it was off .060. It did not throw a reset. I have had similar instances of this but was not for sure.
It looks to me like it is loosing steps somehow. I have not changed anything except in the motor tunning, the Step pulse. 3 months ago when I was having a reset probelm, the Step pulse was at 1 and it was recommended that I change to 9 and the reset problem went away. When I thought I was loosing steps I changed from 9 to 5 and didn't have any problems until just now.
I have no other programs running or installed on this computer. I have done all of the recommendations (found here) to get a computer ready for the Mach software. I am kind of lost at this point.
Any idea what might be going wrong or what I can do?
Thanks,