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Topics - flhr97

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General Mach Discussion / calibration question for the experts
« on: March 09, 2009, 08:45:23 PM »
First off I'd like to thank those on this board who have helped me to get my project moving forward.  This place is a very good resource to have. 

So I have my machine running for the most part, but I still have a problem with the axes not moving the correct distance.  I set them up originally the way the Mach instructional says, by figuring the pitch and encoder counts, but that was a bit off.  So I used the calibrate axis function and it seems to work, but when I cut a test pocket I'm always off way more than I would expect.  Cutting a 120mm by 10mm pocket measures out to 119.86mm by 9.88.  I would think that it could cut much more accurate than that.  I've tried it with and without the backlash comp.  Backlash is very minimal anyway, I measured .005" lash in them.  By the way, this is a minimal .5mm depth pocket in corian, so very little load on the machine. 

I have 5mm pitch ballscrews driven by direct coupled Omron R88M-U20030 servo motors with Omron R88D UP08HA drives.  I got this thing running with all the drives set to the default parameters.  With the default settings Mach motor setup works out to about 409 pulses per mm.  I would have thought this would be accurate enough but perhaps it isn't?  The drives have electronic gearing so I could change that if need be.  What would be a good avg amount of pulses per mm?

Thanks for any and all help.

Bob


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General Mach Discussion / Omron drives and motors?
« on: August 05, 2008, 10:34:49 AM »
I've been running my little taig mill with Mach3 and enjoying it very much, but I recently wanted something just a bit bigger for woodworking projects.  I bought this http://i50.photobucket.com/albums/f348/father_torque/2b0b_3.jpg  and I'm in the process of figuring out how to get it running.

The motors and drives are all Omron.  They have a 400w motor on the x axis, 200 and 50 on the y and z.  They are all 200V 3p drives.  I spoke with the techs at Omron and they said that I could run the drives with regular household 208v, by running the 2 phases to two of the drives inputs and jumpering one of them to the third input.  He said this would satisfy the internal voltage checks and allow the drive and motor to run albeit at 1/3 less power.  Considering the size of the drives and motors and that I'm not going to be cutting metal with this I dont' see that as a problem.

My question is how do I go about interfacing between my PC and the Omron drives?  I've read around enough to know I need some sort of breakout board, but I haven't seen an Omron specific one.  I'm hoping that there isn't something different about the Omrons that would preclude me from running them in this fashion.  I'd really like to use the existing motors and drives since everything is installed, wired up, and ready to go. 

Any and all help would be greatly appreciated.  In the event that you need them the motor model #s are U20030HA x axis, U40030HA-B y axis, U05030HA-B z axis.  The drive #'s are R88D-UA12HA x axis, R88D-UA08HA y axis, and R88D-UA03HA z axis. 

Regards,

Bob Sharp

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