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Messages - OCNC

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1
General Mach Discussion / Re: Stepper running rough
« on: May 14, 2011, 12:12:22 AM »
Can you swap the drive with another axis to eliminate that as the problem?

Chris

2
General Mach Discussion / Re: Cnc table top surface skimming
« on: May 13, 2011, 11:11:44 AM »

This was my take on it.  It assumes that you were going to use the 19mm bit and that you're cutting a wooden table surface.  The skim cut is set to 1mm.  You can change any of the values in a text editor.
Try it in air before you actually cut something.  The hardest part to guess is what your feed speeds might be.  3000mm per min was conservative for my machine...adjust to suit yours.

Chris

(SET Z=0 IN ABSOLUTE COORDS. TO TOP OF SURFACE TO BE SKIMMED)
G21(SET METRIC UNITS)
G01 Z-1.0 F3000 (CHANGE Z VALUE TO SKIM MORE OR LESS MATERIAL;CHANGE F VALUE TO ADJUST FEED IN Z)
M98 P1 L10 (RUN XY MOTION FOR SKIMMING SURFACE; Y DISTANCE EQUALS CYCLE COUNT TIMES 30mm)
G90 Z5.0 (SET ABSOLUTE COORDS.;MOVE OFF WORK SURFACE)
M30
%

O1 (XY MOTION SUB-PROGRAM)
G91 X400 F3000 (CHANGE X VALUE TO SET X CUT DISTANCE; CHANGE F VALUE TO ADJUST FEED IN X & Y)
Y15 (CUT WIDTH PER PASS BASED ON 19mm CUTTER DIA.)
X-400 (THIS VALUE SHOULD BE THE NEGATIVE OF THE X VALUE SET ABOVE)
Y15 (CUT WIDTH PER PASS BASED ON 19mm CUTTER DIA.)
M99 (EXIT SUB-PROGRAM)

3
General Mach Discussion / Re: Baffled by G52 offset?
« on: May 12, 2011, 08:14:23 PM »
What does the code look like?  Something else could be resetting it?

Chris

4
General Mach Discussion / Re: Cnc table top surface skimming
« on: May 12, 2011, 08:06:15 PM »
What is the size of the working surface that you want to skim?  What size (diameter) is the bit you would use?  What feed rates does your machine work with?

Chris

5
General Mach Discussion / Re: halfmoon instead of circle
« on: May 11, 2011, 12:13:48 PM »
How are your signal cables?  Is there any chance you have an intermittent short or crosslink in a cable?

Chris

6
General Mach Discussion / Re: halfmoon instead of circle
« on: May 04, 2011, 08:15:54 AM »
It seems to me that the 2.85v on the z+ move is indicating that the BOB is failing to buffer the 3.3v signal from the computer  You should only be seeing ~5v or ~0v  on the BOB.

Chris

7
General Mach Discussion / Re: halfmoon instead of circle
« on: May 04, 2011, 12:13:29 AM »
Sorry, but I've got to ask.  Have you tried taking the BOB out of the loop yet?

Chris

8
General Mach Discussion / Re: halfmoon instead of circle
« on: May 03, 2011, 12:50:56 AM »

I'm almost ready to start bashing heads.

So did you try bypassing the breakout board?  I went nuts for half a day trying to sort out weird behavior and then finally decided to bypass the BOB wiring directly to a DB25 shell and everything has worked beautifully since then. Needless to say I have a low opinion of BOB's.

Chris  

9
Show"N"Tell ( Your Machines) / Re: The Laser Project.
« on: March 02, 2011, 10:50:49 PM »
Hi Jen,

I see what you're talking about.  If I pluck the backside of the belt like a guitar string I get the effect you're describing.  I wouldn't have thought that that light a load on the belt would show up as stretch (for me not much more than .001) but it does.  So this ultimately has to be belt stretch.   Have you tried adjusting the acceleration rate in Mach under Motor Tuning?  I found it necessary to play with this a bit as my initial tendency was to have the acceleration too high for the best cut.  

Good luck.

Chris

10
Show"N"Tell ( Your Machines) / Re: The Laser Project.
« on: March 02, 2011, 02:14:20 PM »
Hi Jen,

To test my repeat accuracy I ran the x axis 50 times back and forth over a 20" run and it came back after the 1000 inches less than .001 off of the zero position.  That doesn't really test the accuracy at the exact moment of an acceleration/deceleration and I'm not sure how I would do that.  With the motors locked I can stretch the belt about .005 in either direction before I hit a really solid resistance point.  My belts aren't kevlar so that may be an improvement I can make should I someday find the current accuracy insufficient.  My belts also have very little mass to them and I would never consider them to be contributing to a problem with inertial vibrations.  I imagine though that if this is the situation in your case you could put one or several idler pulleys along the backside of the belt to kill the harmonic tendency you're now seeing.  Also even though I'm new to this and can't speak with much authority I have noticed that some G-code files are more ridden with inertial changes than others.  There seems to be a bit of an art to generating files that are efficient at producing the highest quality part.  G-code generating programs are at best only working with a 'typical' geometric input in mind.  Another point I might mention is that I'm using a Smooth Stepper to generate the pulse stream (currently set at 64k) and this pulse stream is most definitely smoother than the default parallel port output.  Whether the quality of the pulse stream is contributing to your difficulties would be another item to consider.  If the laser unit doesn't run G-code then you won't be using Mach and I'm going to assume that it has it's own pulser which may be the source of the smoother result you're seeing in that machine.  You might want to find out what the spec is for the laser's pulsing engine just to be informed about it.

Thanks and I hope some of this is helpful.  By the way I can't imagine using a 1/64" bit. 

Chris

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