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General Mach Discussion / Re: Missing steps on direction change
« on: October 16, 2015, 05:35:14 AM »Quote
Basically it rules out electronic/mechanical problems
While I agree with "mechanical" I believe "electronic" is in no way "ruled out". By changing to different electronics you've altered the the line impedance so the pulse shapes will be different. You've likely changed the noise situation by having the wires not running in the same exact positions and near their same neighbors. And likely, though I'm not sure, the actual pulses may well be different in length - which can change everything. The driver can be flat-out missing pulses.
All this stuff has to be fairly deterministic so what is asked for you get every day. What that means is problems can also end up being very deterministic - given all the same preambles(moves) the same errors will likely occur in the same places.
I suspect your MACH3 pulse periods are ragged-edge too short so certain pulse-trains set the drive up to reliably (deterministically) miss pulses - repeatedly. Try increasing your pulse periods and see what happens.
By the way I loved your test setup. I'm going to try that.