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Messages - Timmy

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1

I have the stock superior steppers installed. 

2

The specs came from an Ametek size 42 stepper from another machine. They won't be identical, but close enough for what I needed.

3
I have never found the specs for either the Superior or the Sigma motor but I did come across the specs for a similar stepper and I used these to choose my power supply.

Size 42, 7.1 Phase Current, Inductance 2.0mH, Maximum Voltage of 140V.

On my G212's I limited the current to 6.5A (just to be safe).

For a heatsink, I mounted the Gecko's to a 1/2" aluminum plate and then mounted that plate to the existing BPII door/heatsink. I used heat transfer paste between all surfaces.

I also enabled the AUTO CURRENT REDUCTION on the Gecko's.

My motors are 8-wire and are wired series. My motors never are hot to the touch. I would guess they never get above 105degF and usually stay below 92-95deg.

I was reading roughly 54VDC using the original BP supply and could hear the steppers running "soggy". My rapids were a lot slower than what they should have been. When I decided to install a new supply I wanted something that had enough current for 4 axis (in case I ever got around to setting up a 4th).  I had read on one of these forums that your could get higher rapids by going to a higher voltage supply as long as you didn't go over the motors max voltage or run into a heating issue. With this in mind I decided to go as high as I could but stay below the max voltage the Gecko's could handle. With the amps I needed and the voltage I was going for, that supply was the only one that fit.

I immediately heard the difference with the new supply. I doubled my rapids and my steppers sound much tighter.

I am still working on an easy/clean/cheap method to control spindle speed but for now we do it manually.

Hope this helps.

4

I just read this conversation and thought I would chime in.

I completed a BP Boss6 retro a few months ago and all has been running great.

I used the following:

3- Gecko G212
1- Hillbilly's BOB
1-KL-7220 20amp 72V power supply (from Keling inc)
1-Smooth Stepper
1-ELO Touchscreen

I kept the original steppers and when possible the existing wires. I added some relays to allow mach to turn the spindle on/off and switch directions. I'm also controlling the coolant through mach.

I am getting 100ipm currently. I ran it at 120ipm for awhile but wasn't really comfortable at that speed.

I had originally used the original BP power supply but I could only get about 45ipm out of it and even then I would lose some pulses every now and then.

It's a great machine now. Wish I had another one!

5
G17 made no difference.

Something I should have mentioned before but I didn't think was relevant, This computer was recently used to test another mill. I backed up the .xml file, modified the configuration to run the second mill (testing to make sure the retrofit on it was correct) then I copied the backup .xml file back to the mach directory.

I had assumed this file stored all the configuration values but I read in another post that isn't always true.

Is it possible that this messed it up? If not, any other places to look?

6
A strange problem just appeared today.

To circular interpolate a series of C-Bores, I program a G41D7 (D7 = 0.5) then G1 and G3 moves in G91 then cancel G91 to move to the next location.

Example:

------cut from program-----
M6T7
G0G90X-1.Y-1.M3
G43H7Z.1
G1Z-.9F20
G41D7
G1X-.616F3
Y2.714
G2X-.616Y4.472R1.09
G1Y5.
G0G40X-1.
Z1.

X0Y3.594
G1Z-.9F20
G41D7
G91
G1X.872F3
G3X-1.744Y0R.872
G3X1.744Y0R.872
G0G40X-.1
G90
Z.1
-------------------------


I have used this with success on many occasions however today, Mach won’t read the D offset. I can get it to read the offset in G90 but not in G91!

I have many programs that use this method just fine but all of a sudden I can’t get any of them to work today!.

If there a setting in Mach(R3.042.021) that might have got messed up?

Thanks!.

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