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Messages - Karl

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1
Hi XLR84x4,
additional comment to my previous query which you posted to comment next week:
the basic set-up of the tangential knife is working fine.  I set the angle to 45 degrees and 1.5 mm for clearance for knife repositioning.  But this works only satisfactory for cutting a square or rectangle. Since the knife is quite expensive I dare not to experiment with other angle values. But I am certain that the angular setting is wrong - but what is the correct value and must Mach3 be set to absolute or incremental value?
Which program is required to produce the dxf (or other) file prior to generating the G-Code, or can any suitable program be used?
Best Regards Karl

2
Hi XLR84x4
I have followed your suggestion and installed a switch instead of the optical setup you installed.  The reason is that the cnc4pc is very expensive.  They want $27,00 shipping charge for sending it to Germany; that means a total of approx $50,00.
I do get a zero reference.  But every time the actuator passes the switch the machine stops regardless if I mark A++, A-- or Home, or any combination.  Since your setup works, I must a wrong basic setup.  The Mach3 software I use is the latest available. The A-Axis moves the knife up to 900 mm/sec, lifts the axis if the angle is >45 degrees, etc.
Can you help or do you need more info?
Best Regards Karl

3
Hi Moderator,
thank you for your email.  One answer to another query was related to a reed switch.  I think that to be the best and least expensive solution.  My stepper has an axis extension on both sides.  I will attach a wheel (clamped to the axis for ease of corrective placement) on the rear axis and glue a magnet near the outside which will pass a normally closed reed contact and open it.  This will zero the reference point of the A-axis when the machine is referenced to zero before starting a new job.
Best regards Karl


4
General Mach Discussion / Reference/limit switch for A-axis (4th axis)
« on: March 12, 2009, 06:39:18 AM »
Hi, I am presently familiarizing myself with Mach3 (Demo Version).  I have a home built portal type milling machine.  In order to cut letters I activated the 4th axis (rotational) for a tangential knife.  The setup works fine with one exception:  At the end of cutting a letter the stepper does not return the knife to its original position.  Homing the machine has no result on the 4th Axis.  I can only reset the knife position manually because the axis does not activate a reference switch.  
My question:  is a reference switch required? If yes, where is the switch physically installed? Or is it controlled by software? If yes, where do I find this software?

Best Regards Karl

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