Machsupport Forum

Mach Discussion => General Mach Discussion => Topic started by: Tom on June 29, 2013, 03:00:39 PM

Title: pwm bumped to minimum setting
Post by: Tom on June 29, 2013, 03:00:39 PM
Hi guys, I'm stuck..again on something...my cnc tries to run my gcode but just locks up. it gives me this status in mach3 :


"PWM bumped to minimum setting"

anyone know what that means?

Thanks!
Title: Re: pwm bumped to minimum setting
Post by: Hood on June 29, 2013, 05:04:40 PM
Do you have your spindle controlled from Mach and is it a PWM controlled spindle? If so you have your settings wrong, if not you have settings enabled that shouldnt be.
Hood
Title: Re: pwm bumped to minimum setting
Post by: Tom on June 29, 2013, 05:31:54 PM
Hi Hood, thanks for your help!

I only have a router which is not controlled by Mach. What do I need to change?
Title: Re: pwm bumped to minimum setting
Post by: Hood on June 29, 2013, 07:45:25 PM
Could be quite a few things but attach your xml and I will look.
Hood
Title: Re: pwm bumped to minimum setting
Post by: Tom on June 29, 2013, 08:49:07 PM
Sorry , I'm sure this is an stupid question, but what is the xml file and how would I find it for you?

Thanks again!
Title: Re: pwm bumped to minimum setting
Post by: Hood on June 30, 2013, 03:39:22 AM
Open Mach as normal and look lower right at the profile name. Close Mach then look in the mach3 folder on your computer for a file of that name with a .xml file extension. Right click and copy then go to your desktop and paste it then rename to something like Tom1.xml. Then on the reply page use the additional options button to browse to your desktop and attach the renamed file.
Hood
Title: Re: pwm bumped to minimum setting
Post by: ger21 on June 30, 2013, 08:25:01 AM
Your g-code is probably specifying a spindle speed lower than the range of your pulley speed. Just changing your pulley speeds in Mach3 should get rid of that error message.

However, that message alone should not prevent Mach3 from running. My guess is that there may be some other errors in your g-code following the spindle speed?
Title: Re: pwm bumped to minimum setting
Post by: Tom on June 30, 2013, 09:00:59 AM
Thanks for the explanation on the xml. I remember now getting this xml from the company who made the cnc , zenbot. I attached the file, thanks for taking a look!

I know this is something simple, that I just don't know enough to see. I had trouble with this exact thing about a month ago. I turned off the switch on my gecko that said Charge Pump, and suddenly I ran the code and it worked. I thought the problem was solved, but then i tried to run this code again and back to the same issue. I must have changed something else and misdiagnosed the solution.

My other files run fine still, its just this one...of course, the only one I really need to run.. and the most complex one I have tried. everything else i have done so far was basic shapes and easy stuff. I have so much to learn :)

I'll look for the pulley settings too!

Thank you again!!
Title: Re: pwm bumped to minimum setting
Post by: Hood on July 01, 2013, 06:32:24 AM
There is nothing in that xml that should stop your code from running, what spindle speed you have called may give you the PWM message however the file should still run.
If you attach your problematic code then maybe the problem can be found.

Hood
Title: Re: pwm bumped to minimum setting
Post by: Tom on July 03, 2013, 09:34:53 AM
I got it working, you will never guess what the problem was....

I just closed mach and restarted the program and it works fine now. Maybe it was because I turned the gecko drive on after I started mach the other times? I'm not sure, but as long as I start the gecko first, then boot up mach its great.

Thanks for the support and help you guys, even though the solution was strange I learned a lot more during this process so its all good.

Thanks again,

Tom
Title: Re: pwm bumped to minimum setting
Post by: ron.scofield@gmail.com on September 09, 2016, 02:51:26 PM
I have this exact same problem with my Zenbot. It will happen randomly in a job - unpredictable. Although restarting Mach3 will does reset everything - this is NO SOLUTION! Because you have to re-zero the job / bit! I too have a spindle which is just manually controlled. Is there a setting I need to change to prevent this?
Title: Re: pwm bumped to minimum setting
Post by: ron.scofield@gmail.com on September 09, 2016, 03:39:33 PM
Is there just a simple way to disable spindle control in Mach3 or the machine's XML file ??? Would that prevent this from happening even if the gcode (I generate from Cut2D) calls out the speed defined by the tool (in Cut2D)?
Title: Re: pwm bumped to minimum setting
Post by: Hood on September 09, 2016, 03:47:26 PM
So what happens, the code stops running or Mach freezes or?
Hood
Title: Re: pwm bumped to minimum setting
Post by: ron.scofield@gmail.com on September 09, 2016, 04:02:12 PM
Thanks for your help. The machine does not respond to Mach3 at all. I have to restart Mach3 program. There are no error /pins red just the "pwm bumped to minimum setting" message. Another thing I have not solved: I have finally figured out how to re-zero the machine though with saving the fixure and re-homing the machine after restarting Mach3. However, I am always restarting the job from the start instead of "run from here" because Mach3 DESTROYS the work because it always moves the Z-axis first in the "preliminary move" which is just so retarded. Why Mach3 does not move x and y first and then Z last *ALWAYS* is baffling.
Title: Re: pwm bumped to minimum setting
Post by: Hood on September 09, 2016, 04:05:39 PM
Mach does do that if you have your safe Z set up correctly.

Not sure why PWM bumped to min would cause issues as it should just be a error message but if you attach your xml I will see if I can find an issue with the spindle.
Hood