Machsupport Forum

Mach Discussion => General Mach Discussion => Topic started by: Tom on June 01, 2013, 06:13:36 PM

Title: Alignment for two sided machining ?
Post by: Tom on June 01, 2013, 06:13:36 PM
I'm trying to cut a two sided object and I'm having a hard time figuring out how to get it perfectly aligned when I flip it over to do the second side.

Anyone  have any tips to help me figure this out?

Thank you!

Title: Re: Alignment for two sided machining ?
Post by: ger21 on June 01, 2013, 06:17:31 PM
Make a fixture with locating pins and drill holes in your stock to fit on the pins.
Title: Re: Alignment for two sided machining ?
Post by: Tom on June 01, 2013, 06:20:49 PM
I was thinking along that line, but then my piece will need to be perfectly centered ,  not sure how to do that yet in mach3 , or is that something I should do in my cam program?




Title: Re: Alignment for two sided machining ?
Post by: large519 on June 01, 2013, 08:00:48 PM
Or if you don't want any holes in either side you could create a nest using dowel pins..

What shape is the outer profile of the work piece?

Ie, fix a slave plate to the table, if your work piece is square say 100mm x 100mm datum point middle middle, You know the edge is X50Y50X-50Y-50, using a 6mm spot drill, drill 6 locations at X53Y25, X53Y-25, X-53Y25, X-53Y-25, X0Y-53, X0Y53, place 6 dowel pins in these holes and then place your work piece in between them, and it will be square not matter which side you flip it and clamp accordingly. Also remove the pins if you plan to m/c the outer profile.

Obviously depending on what material you use for a slave board, will depend on your drilling process.

I use a type of model board called prolab or ureol, it's v robust stuff, you can easily drill a spot into it and the pin will be a nice tight fit, without having to drill n ream.

Also depending on the outer profile, that will dictate whether you need to programme it using cam or do it manually.