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General CNC Chat => Show"N"Tell ( Your Machines) => Topic started by: Jens H on March 30, 2009, 09:08:47 AM

Title: My new CNC mill. JEH Guitars
Post by: Jens H on March 30, 2009, 09:08:47 AM
I have used and uses a step-four mill for manufacturing Guitars ( www.jens-h.dk (http://www.jens-h.dk))

It was beginning to be to little and slow for my needs, and there was also some issues in stability.
I desided to build my own, designed to my needs. 
Data:
X=1050mm;Y=450mm;z=150mm (can handle the outline of a guitar.)
Ball guides and ball spindels.
Feed > 5000 mm/min.
Servo motors for loops feadback (I have destroyed som guitarbodys because of losing steps) nema23 DCservo.

Here is some pictures.
The construction drawing
(http://jens-h.dk/CNC/CNC_1.jpg)

(http://jens-h.dk/CNC/DSC00400-1.JPG)

(http://jens-h.dk/CNC/DSC00402-1.JPG)

(http://jens-h.dk/CNC/DSC00448-1.JPG)

(http://jens-h.dk/CNC/DSC00468-1.JPG)

(http://jens-h.dk/CNC/DSC00471-1.JPG)

I have run the machine with the motors, and the axis work well up to 7000mm/min. They are very strong. I have some problems with the limits switch, but the disapear when I change cable to screened cable.
Know I only have to do the final alignments, and get to know the software.
Title: Re: My new CNC mill. JEH Guitars
Post by: budman68 on March 30, 2009, 11:04:00 AM
Hi Jens,

The machine looks beautiful, thanks for sharing the build pics.

Browsed your website as well, looks like some nice stuff you're producing, just wish I could read the language, lol!

Thanks,
Dave
Title: Re: My new CNC mill. JEH Guitars
Post by: edvaness on April 01, 2009, 01:13:07 AM
Jens,

 Being a Guitar lover myself.
 Those are some really fine looking Guitars , and a super nice web site. Even not being able to read it, the pictures tell it all.
SUPER job.

Thanks
Ed
Title: Re: My new CNC mill. JEH Guitars
Post by: Jammerm on April 01, 2009, 03:00:26 AM
I really like your machine, it looks solid. Beautiful Guitars too. What are you going to use for the router?
Title: Re: My new CNC mill. JEH Guitars
Post by: Tweakie.CNC on April 01, 2009, 03:28:20 AM
H Jens,

Nice looking machine.

Tweakie.
Title: Re: My new CNC mill. JEH Guitars
Post by: Jens H on April 01, 2009, 07:09:37 AM
Thank you all.

Yes my costumers are only Danish at the time, and they are happy to follow there projects in danish  :) .

The mill is a KRESS 1050. I have good experience with the KRESS 800, so I desided to go for this one. (1050 watt)

Here is some pictures taking yesterday. Here is the KRESS mounted.
(http://jens-h.dk/CNC/DSC00509-1.JPG)
The Pink color is only protection cover.
(http://jens-h.dk/CNC/DSC00510-1.JPG)
Title: Re: My new CNC mill. JEH Guitars
Post by: Tweakie.CNC on April 01, 2009, 08:08:58 AM
That's great Jens - please post more pictures as you proceed.

Tweakie.
Title: Re: My new CNC mill. JEH Guitars
Post by: budman68 on April 01, 2009, 10:55:11 AM
Quote
The Pink color is only protection cover


Sounds like you're not entirely happy with the color pink? I'm still stuck in the 80's (guitarwise!) and I love the guitars from that era as you can see in my picture.....lol!

Thanks for sharing, it looks great- 8)
Dave

By the way, I'm thinking I should start a guitar thread since we have a few fans here  ;D



Title: Re: My new CNC mill. JEH Guitars
Post by: ger21 on April 01, 2009, 11:04:26 AM
Dave, I sold a similar guitar to the one on the left a few years ago. Had an awesome orange/black crackle finish. I've got an old homebuilt pink guitar in the garage, waiting to be cannibalized one day when i find time to build a new one.
Title: Re: My new CNC mill. JEH Guitars
Post by: budman68 on April 01, 2009, 11:07:04 AM
 8)
Title: Re: My new CNC mill. JEH Guitars
Post by: Jens H on April 27, 2009, 09:16:54 AM
Now I have a youtube off my fist guitar cut on this machine. (recorded with a camera and the other hand on the emergency stop)
http://www.youtube.com/watch?v=HTvfnzBX7C0
Title: Re: My new CNC mill. JEH Guitars
Post by: edvaness on April 27, 2009, 03:02:31 PM
Jens ,

Beautiful job. The video says it all. GREAT.

Ed
Title: Re: My new CNC mill. JEH Guitars
Post by: Glenn on April 27, 2009, 04:38:14 PM
Wow!  :D

  Very inspiring..great job on machine and guitars!
Glenn
Title: Re: My new CNC mill. JEH Guitars
Post by: Chaoticone on April 27, 2009, 07:09:36 PM
Good Job Jens. Looks good and more importantly it looks like it runs good.  :)

Brett
Title: Re: My new CNC mill. JEH Guitars
Post by: RICH on April 27, 2009, 08:08:48 PM
Jens, Thanks for the video enjoyed it. Hope your happy with the machine.
What program did you use to generate the gcode?
RCIH
Title: Re: My new CNC mill. JEH Guitars
Post by: edvaness on April 27, 2009, 09:14:52 PM
RICH  RCIH.

Pretty bad when you spell your own name wrong. ;D

Ed
Title: Re: My new CNC mill. JEH Guitars
Post by: RICH on April 28, 2009, 06:18:14 AM
De,
Ouy dluohs ees tahw sneppah nehw i evah a knird ro owt!  :D
RICH
Title: Re: My new CNC mill. JEH Guitars
Post by: budman68 on April 28, 2009, 11:17:14 AM
Nice work, Jens, do you have any of your own body shapes at this point?

Dave
Title: Re: My new CNC mill. JEH Guitars
Post by: Dan13 on April 28, 2009, 12:24:50 PM
Excellent job Jens. But as I commented on YouTube, what about the ball screws? They are exposed to the dust?

Daniel
Title: Re: My new CNC mill. JEH Guitars
Post by: Jens H on April 29, 2009, 03:33:44 AM
Thanks everybody.
I do my own body shapes, but costumers will alwas have something they know.
The G-code is made from Rhinocam.
Yes, the spindels are exposed to dust. But there is dust everywere in the workshop, and I haven'nt found a good way to protect them. Because if I cover them only 90% the dust will still be a issue, but the cleaning will be more time consuming, and then I will not clean them offen.
 
Title: Re: My new CNC mill. JEH Guitars
Post by: Dan13 on April 29, 2009, 03:47:42 PM
Jens,

I see your point about the ball screws. At least I hope you have mounted wipers on them....?

Daniel
Title: Re: My new CNC mill. JEH Guitars
Post by: Jens H on April 30, 2009, 04:20:36 AM
Yes, there are seelings on the nuts, and grease cups, so they can be lubricated from the inside, and press dirt out.