Machsupport Forum
General CNC Chat => Show"N"Tell ( Your Machines) => Topic started by: Jens H on March 30, 2009, 09:08:47 AM
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I have used and uses a step-four mill for manufacturing Guitars ( www.jens-h.dk (http://www.jens-h.dk))
It was beginning to be to little and slow for my needs, and there was also some issues in stability.
I desided to build my own, designed to my needs.
Data:
X=1050mm;Y=450mm;z=150mm (can handle the outline of a guitar.)
Ball guides and ball spindels.
Feed > 5000 mm/min.
Servo motors for loops feadback (I have destroyed som guitarbodys because of losing steps) nema23 DCservo.
Here is some pictures.
The construction drawing
(http://jens-h.dk/CNC/CNC_1.jpg)
(http://jens-h.dk/CNC/DSC00400-1.JPG)
(http://jens-h.dk/CNC/DSC00402-1.JPG)
(http://jens-h.dk/CNC/DSC00448-1.JPG)
(http://jens-h.dk/CNC/DSC00468-1.JPG)
(http://jens-h.dk/CNC/DSC00471-1.JPG)
I have run the machine with the motors, and the axis work well up to 7000mm/min. They are very strong. I have some problems with the limits switch, but the disapear when I change cable to screened cable.
Know I only have to do the final alignments, and get to know the software.
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Hi Jens,
The machine looks beautiful, thanks for sharing the build pics.
Browsed your website as well, looks like some nice stuff you're producing, just wish I could read the language, lol!
Thanks,
Dave
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Jens,
Being a Guitar lover myself.
Those are some really fine looking Guitars , and a super nice web site. Even not being able to read it, the pictures tell it all.
SUPER job.
Thanks
Ed
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I really like your machine, it looks solid. Beautiful Guitars too. What are you going to use for the router?
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H Jens,
Nice looking machine.
Tweakie.
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Thank you all.
Yes my costumers are only Danish at the time, and they are happy to follow there projects in danish :) .
The mill is a KRESS 1050. I have good experience with the KRESS 800, so I desided to go for this one. (1050 watt)
Here is some pictures taking yesterday. Here is the KRESS mounted.
(http://jens-h.dk/CNC/DSC00509-1.JPG)
The Pink color is only protection cover.
(http://jens-h.dk/CNC/DSC00510-1.JPG)
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That's great Jens - please post more pictures as you proceed.
Tweakie.
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The Pink color is only protection cover
Sounds like you're not entirely happy with the color pink? I'm still stuck in the 80's (guitarwise!) and I love the guitars from that era as you can see in my picture.....lol!
Thanks for sharing, it looks great- 8)
Dave
By the way, I'm thinking I should start a guitar thread since we have a few fans here ;D
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Dave, I sold a similar guitar to the one on the left a few years ago. Had an awesome orange/black crackle finish. I've got an old homebuilt pink guitar in the garage, waiting to be cannibalized one day when i find time to build a new one.
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8)
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Now I have a youtube off my fist guitar cut on this machine. (recorded with a camera and the other hand on the emergency stop)
http://www.youtube.com/watch?v=HTvfnzBX7C0
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Jens ,
Beautiful job. The video says it all. GREAT.
Ed
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Wow! :D
Very inspiring..great job on machine and guitars!
Glenn
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Good Job Jens. Looks good and more importantly it looks like it runs good. :)
Brett
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Jens, Thanks for the video enjoyed it. Hope your happy with the machine.
What program did you use to generate the gcode?
RCIH
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RICH RCIH.
Pretty bad when you spell your own name wrong. ;D
Ed
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De,
Ouy dluohs ees tahw sneppah nehw i evah a knird ro owt! :D
RICH
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Nice work, Jens, do you have any of your own body shapes at this point?
Dave
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Excellent job Jens. But as I commented on YouTube, what about the ball screws? They are exposed to the dust?
Daniel
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Thanks everybody.
I do my own body shapes, but costumers will alwas have something they know.
The G-code is made from Rhinocam.
Yes, the spindels are exposed to dust. But there is dust everywere in the workshop, and I haven'nt found a good way to protect them. Because if I cover them only 90% the dust will still be a issue, but the cleaning will be more time consuming, and then I will not clean them offen.
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Jens,
I see your point about the ball screws. At least I hope you have mounted wipers on them....?
Daniel
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Yes, there are seelings on the nuts, and grease cups, so they can be lubricated from the inside, and press dirt out.